ITALVIBRAS GIORGIO SILINGARDI MVSI serie Technische Anleitung Seite 20

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INDEX
SECTION 1: Description and main features . .........................................20
1.0 Presentation.....................................................................................20
1.1 Warranty ..........................................................................................20
1.2 Identification.....................................................................................20
1.3 Description of the vibrator . ...............................................................20
1.4 Use of the vibrator ...........................................................................20
1.5 Technical features . ...........................................................................20
SECTION 2: Safety regulations . ............................................................21
2.0 Safety...............................................................................................21
2.1 General safety regulations . ..............................................................21
2.2 Special conditions for safe use in zones 21-22 ...............................21
SECTION 3: Handling and installation ..................................................21
3.0 Before installation ............................................................................21
3.1 Installation........................................................................................22
3.1.0 Installation on machine under MD Machinery Directive.............22
3.2 Electrical connection . .......................................................................22
3.3 Terminal board wiring diagrams . ......................................................22
3.4 Fixing the power supply cable to the vibrator terminal board ..........22
3.5 Fixing the power supply cable to the network . .................................23
3.6 Power supply with frequency variator ..............................................23
SECTION 4: Use of the vibrator ............................................................23
4.0 Preliminary checks...........................................................................23
4.1 Vibration force adjustment ...............................................................23
4.2 Start-up and shutdown of the motor vibrator during use..................24
SECTION 5: Maintenance of the vibrator ..............................................24
5.0 Bearing replacement........................................................................24
5.1 Lubrication .......................................................................................24
5.2 Spare parts ......................................................................................25
SECTION 6: Disposal...........................................................................25
TABLES: Electro-mechanical features – Overall dimensions
Figures for execution reference ....................................................... 86-89
Tables ............................................................................................ 90-104
Weight adjustment and bearings/lubrication data . ........................105-115
Spare parts tables.........................................................................116-121
Description of spare parts . ........................................................... 122-125
Coupling torques..................................................................................126
Declaration of incorporation .............................................................130
UE Declaration of conformity ...........................................................132
Certification ATEX/IECEX ..................................................................136
SECTION 1 –
Description and main features
1.0 PRESENTATION
This manual states the information, and all considered necessary
for the understanding, installation, correct use and maintenance of
the MVSI, M3 Series, ITV-VR, ITVAF, MVSS, MVSS-P Vibrators
manufactured by Italvibras Giorgio Silingardi S.p.a. of Fiorano
(Modena) Italy. All stated does not make up a complete description
of the various elements or a detailed description of their functioning.
The user will however find all information normally useful for correct
installation, correct, safe use and for good preservation of the vibra-
tor.Normal functioning, duration and operating costs of the vibrator
depends on compliance with the afore-mentioned prescriptions.
Lack of compliance with the regulations described in this booklet,
negligence and an incorrect and inadequate use of the vibrator may
cause ITALVIBRAS to void the warranty it gives to the vibrator.
On receipt of the vibrator check that:
- Packaging, if envisioned, has not deteriorated to the point of
having damaged the vibrator;
- The supply corresponds to order specifications (see the
transport document);
- There is no external damage to the vibrator.
If the supply does not correspond to the order or the vibrator is exter-
nally damaged, inform both the forwarding agent and ITALVIBRAS
or its local representative, immediately.
ITALVIBRAS, is however at complete disposal to ensure quick and
accurate technical assistance and for all that may be necessary for
improved functioning and to obtain maximum performance from the
vibrator.
1.1 WARRANTY
The Manufacturer, as well as that stated in the supply contract, guaran-
tees its products for a period of 12 (twelve) months from the delivery
date. This warranty is only applied in the free repair or replacement
of those parts which, after careful examination by the Manufacturer's
technical office, result faulty. The warranty, with exclusion of all liability
for direct or indirect damage, is limited to defects in materials and
ceases to have effect whenever the returned parts are disassembled,
tampered with or repaired outside of the factory.
Damage deriving from negligence, carelessness, incorrect and im-
proper use of the vibrator, incorrect manoeuvres by the operator and
incorrect installation are also excluded from the warranty.
Removal of the vibrator safety devices, will automatically cause
the warranty to be forfeited along with liability of the Manufacturer.
The warranty is also forfeited whenever non-original spare parts
are used.
The returned material, even if under warranty must be delivered
with carriage paid.
1.2 IDENTIFICATION
The vibrator's serial number is embossed on the identification plate (6
Fig. 1, page 10). This plate, as well as other various data, states:
A) Vibrator type;
B) Vibrator series;
C) Serial number.
This information must always be stated when requesting spare parts
or a technical intervention.
1.3 DESCRIPTION OF THE VIBRATOR
The vibrator has been built in compliance with that envisioned by
the regulations in force prescribed by the European Community, and
in particular with:
- Insulation class F;
- Tropicalised winding;
- IP66 mechanical protection (EN 60529), IK08 shock-resistance
level (EN 50102);
- Admitted environmental temperature to ensure the indicated per-
formance -20° C ÷ +40° C;
- Electrical construction according to Regulation EN 60034-1;
- Airborne noise measured in free field ≤ 70 dB (A) sec. IEC.
Description Fig. 1 (page 10):
1 Cable-gland for electrical power supply cable entry;
2 Casing;
3 Weight cover;
4 Support and fixing feet;
5 Coupling bracket for lifting and safety;
6 Identification plate.
1.4 USE OF THE VIBRATOR
The vibrators listed in this booklet have been designed and built
for specific needs and relative to use on vibrating machines.
This vibrator, cannot be commissioned before the machine into
which it will be incorporated has been declared in compliance
with the dispositions in the 2006/46/EC Directive and successive
amendments. In the field of the Directive 2006/42/EC the MVSI,
M3, ITVAF, ITV-VR, MVSS, MVSS-P electric vibrators are "partly
completed machinery". Its use for jobs different from those
envisioned and non-conform to that described in this booklet,
as well as being considered improper and prohibited, releases
the Manufacturer from any direct and/or indirect liability.
1.5 TECHNICAL FEATURES
See the specific tables starting from page 86 for the «Technical
Features» of the individual vibrators.
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