Faults On The Control Panel - Abicor Binzel iROB 501 Originalbetriebsanleitung

® ®
iROB 501, iROB 401, iROB
Tab. 18 General faults and troubleshooting
Fault
The WCR signal is permanently
present on the robot.
Password forgotten.

10.2 Faults on the control panel

If a fault occurs in the device, the control panel indicates this as follows:
— The <Warning> and <Temperature> LEDs illuminate or blink.
— An error message is displayed in the left digital display.
Depending on the fault type, the device responds as follows:
— Alarm: The process is stopped.
— Warning: The process is continued.
If the process is also to be stopped in the event of warnings, this can be set via the internal function F19.
 7.5.2 Description of the internal functions on page EN-34
NOTICE
Material damage due to undefined fault
Depending on the type of fault, damage to the device may occur. If an error message is not listed in the
table, proceed as follows:
► Make a note of the message and contact the service department.
► Switch off the device at the main switch and pull out the mains plug.
► Do not switch on the device again under any circumstances. Otherwise, considerable damage to the
Tab. 19
Fault codes on the control panel and their remedy
Fault code Type of fault
1 = alarm
2 = warning
E- 000
1
E- 010 1
E- 011
1
E- 020 1
E- 030 to 037 1
®
301
Cause
WCR relay of the welding power source is
defective.
–
device may occur.
Cause of fault
There is no load between the
stop terminals.
The "Welding start" signal was
active when the welding power
source was switched on.
The "Welding start" signal is
present and the arc does not
ignite.
The wire feeder was operated
when the welding power source
was switched on.
Software installation from a USB
source failed.
10 Faults and troubleshooting
Troubleshooting
► Have printed circuit board PCB2
replaced. Contact the service team.
► Contact the service team.
Measure
► Check why there is no load on terminal block TM3
between the stop terminals (3–4).
► Check that the "Welding start" signal is not active.
► If the internal functions F29 to F32 are set to "active",
also check the connections to the terminal strip for
external connections.
The error message is canceled when the fault status is
remedied.
► Make sure that the "Welding start" signal is not
continuously present.
The error message is canceled when the above problem is
solved.
► Check that the wire feeder is not operated.
► If the internal functions F29 to F32 are set to "active",
also check the connections to the terminal strip for
external connections.
The error message is canceled when the fault status is
remedied.
► Check that the USB source is functional and correctly
plugged in.
► Repeat the installation process.
The error message is canceled when the welding power
source is switched off.
EN - 55