Battery Removal And Installation - Jungheinrich EFG 535 Betriebsanleitung

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Battery removal and installation

WARNING!
Accident risk during battery removal and installation
Due to the battery weight and acid there is a risk of trapping or scalding when the
battery is removed and installed.
Note the "Safety regulations for handling acid batteries" section in this chapter.
Wear safety shoes when removing and installing the battery.
Use only batteries with insulated cells and terminal connectors.
Park the truck on a level surface to prevent the battery from sliding out.
Make sure the crane slings have sufficient capacity to replace the battery.
Use only approved battery replacement devices (battery roller stand, replacement
trolley etc.).
Make sure the battery is securely located in the truck's battery compartment.
CAUTION!
Trapping hazard
Trapping hazard when replacing the battery.
When replacing the battery do not reach between the battery and the chassis.
Wear safety shoes.
Battery removal and installation
Requirements
– Park the truck securely, (see "Parking the truck securely" on page 73).
– Battery exposed, (see "Exposing the battery" on page 45).
– Battery disconnected.
Tools and Material Required
– Crane lifting gear
Procedure
• Attach the crane lifting gear through the
overhead guard recess so that it is vertical
above the battery container.
Z
Hooks must be fitted in such a way that when
the crane lifting gear is slackened, they do not
fall onto the battery cells.
• With the crane lifting gear raise the battery
above the chassis in the right hand travel
direction and then move it out sideways.
The battery is now removed.
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