Pepperl+Fuchs FB 2 Serie Betriebsanleitung

Instructions
FB*2** with intrinsically safe cir-
cuits Ex ia for mounting in Zo-
ne 1/21
Pepperl+Fuchs GmbH
Lilienthalstraße 200
Part­No: 253082
Doc­No: 45­4154B
68307 Mannheim
Date of issue: 2013­11­18
Tel. +49 621 776­0
Fax +49 621 776­1000
Copyright Pepperl+Fuchs
www.pepperl-fuchs.com
Validity
Specific processes and instructions in this document require special precauti­
ons to guarantee the safety of the operating personnel.
Target Group / Personnel
Responsibility for planning, assembly, commissioning, operation, maintenance,
and dismounting lies with the system operator.
Mounting, installation, commissioning, operation, maintenance and disassemb­
ly of any devices may only be carried out by trained, qualified personnel. The in­
struction manual must be read and understood.
Laws, standards, or directives applicable to the intended use must be observed.
In relation to hazardous areas, Directive 1999/92/EC must be observed.
The corresponding data sheets, declarations of conformity, EC­type­examinati­
on certificates, certificates and Control Drawings if applicable (see data sheet)
are an integral part of this document. You can find this information under
www.pepperl­fuchs.com.
Due to constant revisions, documentation is subject to permanent change. Plea­
se refer only to the most up­to­date version, which can be found under
www.pepperl­fuchs.com.
Marking
Digital Inputs
FB1201B, FB1202B, FB1203B, FB1203C, FB1203D, FB1203F, FB1203FL,
FB1204F, FB1204FL, FB1208B
Digital Outputs
FB2201B, FB2201E, FB2203B, FB2203E, FB2204B, FB2204D, FB2205B,
FB2205E, FB2212B, FB2212D, FB2212E, FB2213B, FB2213D, FB2213E
Analog Inputs
FB3201B, FB3201D, FB3202B, FB3203B, FB3204B, FB3205B, FB5201B,
FB5201F3, FB5201F4, FB5202B, FB5202F, FB5204B, FB5204F3,
FB5204F4, FB5205B, FB5205F, FB5206B
Analog Outputs
FB4201B, FB4202B, FB4202C, FB4204B, FB4205B, FB4205C, FB4205D
Pepperl+Fuchs GmbH
Lilienthalstraße 200, 68307 Mannheim, Germany
EC­type­examination certificate: PTB 97 ATEX 1074 U
II 2(1)G Ex d [ia Ga] IIC Gb
II (1)D Ex [ia] IIIC Da
table 1
Intended Use
The devices are only approved for appropriate and intended use. Ignoring these
instructions will void any warranty and absolve the manufacturer from any liabili­
ty.
The device must only be operated in the ambient temperature range and at the
relative humidity (non­condensing) specified.
The I/O modules, bus couplers, and power supplies of the Remote I/O system
must only be used together with the respective backplanes.
The I/O modules of the Remote I/O system act as an interface between signals
from the hazardous area and the safe area.
Improper Use
Protection of the operating personnel and the overall system is not ensured if
the product is not being used according to its intended purpose.
The equipment is not suitable for isolating signals in high current applications
unless this is noted separately in the corresponding datasheet.
Mounting/Installation
Prior to mounting, installation, and commissioning of the device you should ma­
ke yourself familiar with the device and carefully read the instruction manual.
The device must not be installed at locations where corrosive vapors may be
present.
Do not install damaged or polluted devices.
en The devices may only be installed and operated in a hazardous areas requiring
equipment protection level Gb (Zone 1) if mounted in a surrounding enclosure
for which an EC­type­examination certificate according to 94/9/EC for at least
equipment protection level Gb (category 2G) exists.
The devices may only be installed and operated in a hazardous area requiring
equipment protection level Db (Zone 21) if mounted in a surrounding enclosure
for which an EC­type­examination certificate according to 94/9/EC for at least
equipment protection level Db (category 2D) exists.
Place warning label "Warning – Do not open when an explosive dust atmosphe­
re is present!" visibly on the surrounding enclosure.
Place warning label "Warning – Refer to operating instructions!" visibly on the
surrounding enclosure.
Make sure there is no electrostatic discharge during the operation of the instal­
led equipment. Therefore you must avoid electrostatic charge.
Place warning label "Warning – Avoid electrostatic charge!" visibly on the sur­
rounding enclosure.
If intrinsically safe and non­intrinsically safe circuits are being operated together,
the connections of the non­intrinsically safe circuits must be covered. The cover
must comply with degree of protection IP30 according to IEC/EN 60529.
Place warning label "Warning – Non­intrinsically safe circuits protected by inter­
nal IP30 cover!" visibly on the surrounding enclosure.
If "Ex i" protected circuits (intrinsically safe) were operated with non­intrinsically
safe circuits, they must no longer be used as "Ex i" protected circuits.
Intrinsically safe circuits of associated apparatus (installed in safe areas) can be
led into hazardous areas, whereby special attention must be paid to maintain
separation distances to all non­intrinsically safe circuits according to the require­
ments in IEC/EN 60079­14.
All separation distances between two adjacent intrinsically safe circuits need to
be observed in accordance with IEC/EN 60079­14.
The respective peak values of the field device and the associated apparatus
with regard to explosion protection should be considered when connecting int­
rinsically safe field devices with intrinsically safe circuits of associated appara­
tus (verification of intrinsic safety). Make sure to observe IEC/EN 60079­14 and
IEC/EN 60079­25.
If more channels of one device are connected in parallel, make sure the parallel
connection is made directly at the terminals of the device. When verifying the in­
trinsic safety, the maximum values for the parallel connection must be conside­
red.
All circuits connected to the device must comply with the overvoltage category II
(or better) according to IEC/EN 60664­1.
When inserting or replacing FB modules, follow the instructions in the FB hard­
ware manual.
Push the I/O module into the module slot until all catches have audibly engaged
in position. The I/O module must engage twice.
Do not push the I/O modules, com units, and power supplies into the slots with
too much force. The rear connections of the devices may be damaged if using
excessive force. In this case the explosion protection can no longer be ensured.
Operation, Maintenance, Repair
The devices must not be repaired, changed or manipulated.
If there is a defect, the product must always be replaced with an original device.
When energized, the surrounding enclosure may only be opened for mainte­
nance in Zone 1 if non­intrinsically safe circuit connections are protected by a
cover with a degree of protection IP30.
The housing must not be opened when the device is connected to the supply
voltage if there is a risk of dust explosion. All dust deposits must be removed
before the housing is opened.
Except for FB I/O modules with Ex e connections, all FB I/O modules,
FB power supplies, and FB com units may be swapped in Zone 1 while energi­
zed (hot swap).
Remove devices with the corresponding extractor tool only.
Use the removal tool with part no. 536627 for double width FB modules and the
removal tool with part no. 536628 for single width FB modules.
Observe IEC/EN 60079­17 for maintenance and testing of associated appara­
tus.
Delivery, Transport, Disposal
Check the packaging and contents for damage.
Check if you have received every item and if the items received are the ones
you ordered.
Keep the original packaging. Always store and transport the device in the origi­
nal packaging.
Always store the device in a clean and dry environment. The permitted storage
temperature (see data sheet) must be considered.
Disposing of devices, packaging material, and possibly contained batteries
must be in compliance with the applicable laws and guidelines of the respective
country.