Silverline 647951 Handbuch

Radiator Pressure Test Kit 18pce
FR Kit de test de pression de radiateur, 18 pcs
DE Kühlsystem-Abdrück- und Prüfgerät mit Zubehör, 18-tlg. Satz
ES Medidor y comprobador de presión de radiadores, 18 pzas
IT Kit universale tester di pressione del radiatore 18 p.zi
NL 18-delige radiator druktester set
PL Zestaw do kontroli ciśnienia w chłodnicy, 18 elem.
Fig. I
GB
Product Familiarisation
12. Brown Banded Screw Cap
13. Connection Piece R 123/125 (blue)
1. Chrome Bayonet Cap (small)
14. Connection Piece R 123/124 (black)
2. Grey Banded Screw Cap
15. Chrome Bayonet Cap (large)
3. Purple Marked Screw Cap
16. Chrome Bayonet Cap (medium)
4. Yellow Banded Screw Cap
17. Thermometer
5. Pink Banded Screw Cap
18. Hose
6. Blue Banded Screw Cap
19. Pressure Gauge
7. White Marked Screw Cap
20. Hand Pump
8. Green Banded Screw Cap
21. Pressure Release Valve
9. Adaptor Spanner
22. Bayonet Coupler
10. Red Banded Screw Cap
11. Orange Banded Screw Cap
Specification
Max Pressure: 2.5bar
Dimensions (L x W x H): 405 x 455 x
110mm
Weight: 3.7kg
As part of our ongoing product development,
specifications of Silverline products may alter
without notice.
Introduction
Thank you for purchasing this Silverline product. This manual contains information necessary for safe
and effective operation of this product. This product has unique features and, even if you are familiar
with similar products, it is necessary to read this manual carefully to ensure you fully understand the
instruction. Ensure all users of the product read and fully understand this manual.
General Safety
Carefully read and understand this manual and any label attached to the tool before use. Keep these
instructions with the product for future reference. Ensure all persons who use this product are fully
acquainted with this manual.
Even when used as prescribed it is not possible to eliminate all residual risk factors. Use with caution. If
you are at all unsure of the correct and safe manner in which to use this tool, do not attempt to use it.
WARNING: Ensure all workshop practice regulations are adhered to whilst using this tool.
Familiarise yourself with this kit before use.
DO NOT use this tool for any purpose other than those described in this manual.
DO NOT use this tool while under the influence of alcohol, drugs or any intoxicating medication or tired.
Ensure that the workpiece is stable and in a well-lit area while working.
IMPORTANT: ALWAYS refer to the vehicle manufacturer's specification and instruction for the correct
procedure and information for the specific vehicle you are working on. The instruction given in this
manual is given as a guide only.
Specific Safety
Pressure Tester Safety
WARNING: Do not over pressurise the system; excessive pressure may cause failure of the radiator,
hoses, etc.
WARNING: DO NOT open the radiator/expansion tank cap whilst the coolant system is hot.
WARNING: Take care when working with cooling systems that are hot or pressurised, as there is a
high risk of scalding occurring. Always wear hand and eye protection.
• Be aware that failure of the workpiece or accessories, or even of the inserted tool itself, can generate
high-velocity projectiles
• Use of the tool can expose the operator's hands to hazards, including cuts, abrasions, heat and
carcinogenic oils. Wear suitable gloves to protect hands
• When operating the compression tester be aware of moving components within the engine bay
• Do not use the tool if there are signs of damage. Split hoses and damaged connectors could break
abruptly, causing serious injury
• Do not wear loose fitting clothing, neckties, jewellery, or other items which may become caught. Long
hair should be covered or tied back
Intended Use
Radiator pressure test kit for testing the integrity of vehicle cooling systems through the use of a pump
with pressure gauge, various coolant system radiator caps, and expansion tank cap adaptors.
Unpacking Your Tool
• Carefully unpack and inspect your new tool. Familiarise yourself with all its features and functions
• Ensure that all parts of the tool are present and in good condition. If any parts are missing or
damaged, have such parts replaced before attempting to use this tool
Before Use
1. Identify the size and type of fitting required for the coolant system to be tested
2. This pressure testing kit includes fittings suitable to replace radiator and expansion tank caps
3. Refer to the following table for compatibility:
Fig. II
Cap colour: Cap type:
Chrome Bayonet (small)
Chrome Bayonet (medium)
Chrome Bayonet (large)
Grey Screw
Purple Screw
Yellow Screw
Pink Screw
Blue Screw
White Screw
Green Screw
Red Screw
Orange Screw
Brown Screw
Setting up the tool
WARNING: DO NOT open the radiator/expansion tank cap whilst the coolant system is hot.
WARNING: Take care when working with cooling systems that are hot or pressurised, as there is
a high risk of scalding occurring. Always wear hand and eye protection.
WARNING: ALWAYS wear eye protection as well as suitable gloves when working with this tool.
Coolant System Leak Test
See Fig. I & Fig. II
4. When the engine is cool or warm, carefully undo and remove the radiator or expansion cap with
a cloth and gloves
5. Clean around the fitting with a damp cloth
6. Select the Adaptor suitable for the cooling system to be tested (see 'Product Familiarisation')
and screw securely onto the radiator or expansion tank
7. Connect the Pump (20) to the Cap Adaptor via the Bayonet Coupler (22)
18
17
16
1
2
3
4
5
6 7 8 9
Fig. III
Radiator/Expansion Tank Cap Leak Test
See Fig. III
Compatibility:
8. When the engine is cool or warm, carefully undo and remove the radiator or expansion cap with
a cloth and gloves
Honda, Toyota, Suzuki,
9. Clean the cap with a damp cloth
Mitsubishi, Chrysler,
10. Select the appropriate Adaptor (13)(14) and Cap and attach to the Pump
Accura, Lexus
11. Attach the vehicles Cap to the end of the Adaptor
Peugeot, Subaru,
Operation
Chrysler, Accura, GM,
WARNING: ALWAYS wear eye protection as well as suitable gloves when working with this tool.
Mitsubishi, Nissan,
WARNING: Avoid pressuring system to 35psi or more.
Mazda, Toyota, Infinity,
Geo, Suzuki, Isuzu, Coolant System Leakage Test
Mercedes Benz
See Fig. I & Fig. II
1. Once the tool is connected to the coolant system (see ' Setting up the tool), pressurise the system
Mercedes Benz (W123,
using the Hand Pump (20)
W124, W126, W201),
2. Check the reading on the dial gauge and compare with the relevant manufacturers instruction or
manual.
GM Buick and Jeep
3. A drop in the value indicated on the Gauge (19) once pressurised indicates a leak in the coolant
system
BMW E32, E34, E36,
4. Once the test is complete, release the pressure from the system by pressing the Pressure Release
E38, E39, E46, E90
Valve (21)
5. Remove the pump assembly and the Cap Adaptor and replace the original cap securely
Audi A4, A5, A6,
Radiator/Expansion Tank Cap Leak Test
BMW 345, VW Passat
1997-2002, Porsche
See Fig. III
Cayenne
1. Once the tool is connected to the radiator/expansion tank cap pressurise using the Hand Pump
2. Check the reading on the dial gauge and compare with the relevant manufacturer's instruction or
Ford Mondeo, Focus,
manual
C-Max
3. A drop in the value indicated on the Gauge (19) once pressurised indicates a defective cap
4. Once the test is complete release the pressure from the system by pressing the Pressure Release
Mazda M3 Valve (21)
5. Remove the pump assembly and the Cap Adaptor from the cap
Mercedes Benz (C-,
Accessories
E- and S-Class) W140,
W124, W210, W211,
• A range of accessories, safety equipment and consumables is available from your Silverline
stockist
W215, W216, W22,
R230 • Spare parts can be obtained from toolsparesonline.com
Maintenance
VW Vento, T4, Passat
1996, Golf Beetle,
Cleaning
Sharan
• Attach a Test Adaptor to the Bayonet Coupler of the Hand Pump and pump the handle a few
times to remove and residual water from the Pump or Adaptor
Ford Mondeo,
• Keep your compression tester clean. Ensure screw threads do not become dirty. If necessary
International, clean with a damp cloth and warm water
Land Rover, Opel,
Maintenance
Ssangyong
• Drop pneumatic oil into the air hole of the Hand Pump to Lubricate the piston inside the Pump
before and after use
VW, Audi
Contact
For technical or repair service advice, please contact the helpline on (+44) 1935 382 222
Mercedes Benz (ML-
Class W163, W164),
Web: silverlinetools.com/en-GB/Support
GM (Archiva, Skylarc,
Grand am 1992-2002
Address:
Powerbox
Volvo, Saab, Sterling,
Boundary Way
Citroen, Renault, Fiat,
Lufton Trading Estate
Alfa, Jeep, Mini
Yeovil, Somerset
BA22 8HZ, United Kingdom
Storage
• Store this tool carefully in a secure, dry place out of the reach of children
Disposal
• Tools may contain traces of tool oil, other lubricants and pollutants. Therefore, tools should not
be disposed of with household waste
• Contact your local waste disposal authority for information on the correct way to dispose of this
tool
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Version date: 03.08.2017
silverlinetools.com