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4. Clamping of the workpiece:
Securing of the workpiece sitting on the machine
against twisting by means of a manually operated
clamping device.
5. Protection against tool damage:
When setting the machine for cutting oblique tenons
the tool will be returned to starting position by
means of automatic correction and a collision with
the workpiece will thus be avoided.
6. Setting up:
Tooling operation for the control of the workpiece
feed rate to be selected by means of the mode
select switch is only possible with stationary cut-
ting tool. The adjustment of the cutting assembly in
each direction is then only possible by means of
touch control.
7. Chip removal:
The chips produced are directed through the instal-
led chip guiding channel either to 2 ejection shafts
or to 2 hose connectors.
8. Silencing:
The almost circular shape of the cutting tool and
the closed housing reduce the noise emission. The
duration of the emission is limited by the automatic
stopping of the tool at the end of the operating cycle.
9. Electric safety:
The electrical equipment of the machine corres-
ponds to the European standard EN 60204-1 and is
interference-proof against electromagnetic fields.
Radiation of electromagnetic and interfering im-
pulses does not take place.
10. Protection against laser radiation
The integrated laser corresponds to class 2 and
thus, constitutes no risk to the human eye in case
of short-time exposure due to the eye closing reflex
(look in the beam up to 0.25 s).
The safety devices described in this ma-
nual are essential prerequisites of safe
machine operation. They must not be re-
moved or put out of action.
1.8 Use according to intended purpose
The MAFELL tenon cutting machine ZAF 200 is in-
tended exclusively for cutting straight and oblique
tenons as well as lap joints on solid timber with a
max. cross section of 400 x 200 mm (15
in.) in case of straight tenons or 200 x 200 mm
(7
7
/
x 7
7
/
in.) in case of 60° oblique tenons. The
8
8
assembled cutting tool with the dimensions 100
mm x x 110 mm (3
x x 40 mm (6
1
/
2
very specification may only be used for this purpose.
The person operating the machine is positioned in
front of the control panel which incorporates the
switches for all machine function.
Any other use beyond this scope is considered as
failing to comply with the intended purpose. The
manufacturer is not liable for any damage caused
as a result of this; the risk is borne solely by the
user.
The machine is not suitable for operation in the rain
outdoors or in areas subject to explosion hazards.
Use according to the intended purpose also includes
compliance with the operating, maintenance and
repair conditions specified by the manufacturer, and
adherence to the safety instructions contained in
the operating manual.
The tenon cutting machine ZAF 200 must be oper-
ated, tooled and maintained only by persons fami-
liar with the machine and instructed as to the risks.
Repair work must be carried out by authorized
MAFELL dealers or a MAFELL customer service
station.
The relevant accident prevention regulations and
other generally recognized industrial, medical and
technical safety rules must be complied with.
Unauthorized modifications to the machine pre-
clude the liability of the manufacturer for any resul-
tant damage.
1.9 Residual risks
Even when used according to the intended purpose
and in compliance with all the relevant safety regu-
lations, the design of the machine prescribed by its
function gives rise to potential residual risks, for in-
stance from the following sources:
– 26 –
15
/
x x 4
5
/
in.) or 165 mm
16
16
x x 1
9
/
in.) included in the deli-
16
3
/
x 7
7
/
4
8
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