Tools required for complete disassembly / Reassembly
Item
Part number
Special wrench of 40
6159606900
Special wrench of 48
6159605380
Pin wrench
6158020110
The other tools are standard tools used in mechanical workshops
Disassembly
1- disconnect the cables from the tool
2- disassembling the output shaft
• lay the machine horizontally on a table
• remove the retainer pin from the output shaft
• be careful of the spring reaction
3- disassembling the motor
• place a special wrench of 48mm across flats in a vice
• the machine should imperatively be placed in the special
wrench on the flats which are closest to the motor
• untighten the motor with a special 40mm wrench - left-hand
thread
• heat the casing with a torch if necessary
• remove the coupling sleeve and the drive pinion
4- disassembling the reduction gear stages
• place a special wrench of 48mm across flats in a vice
• the machine should imperatively be placed on the flats of the
gear ring of the first 2 stages
• using a torch, heat the connecting casing of the motor
• using a special wrench of 40mm across flats, untighten the
motor - left-hand thread - and its connecting casing
Complete reassembly
Reassembly does not pose any problem in particular.
It is important to follow all the indications which are provided, in the form of pictograms, on the drawing opposite.
Part list:
Item
PT N°
Qty
Description
1
6155210720
1
Output shaft 1/2''
2
6156811000
1
Spindle spring
3
6157901390
1
Needle
4
6152250490
1
Bit holding cap
5
6157850670
1
Needle socket
6
6155704360
1
Flange
7
6155952320
1
Spring guide
8
6156890350
1
Circlip
9
6157580570
1
Bearing
10
687.52
1
Circlip
11
657.98
1
O-ring
12
687.35
1
Circlip
www.desouttertools.com
TECHNICAL MANUAL
Special wrench
• place the special wrench of 40mm across flats in the vice
• using the special wrench of 48mm across flats, untighten the
connecting casing of the motor after heating it with a torch
• remove washers
• extract the planet cages of the 1st and 2nd stages
• the machine should imperatively be placed on the flats of the
strain gauge
• using a 48mm wrench, untighten the gear ring of the first
2stages
• extract the 3rd stage planet cage
• using a 48mm wrench, untighten the 3rd stage gear ring
• extract pins, planet wheels and needle bearings from the
planet cages
5- disassembling the cap from the flange
• remove the circlip from the flange
• press the cap out of the flange
• remove the circlip from the cap bearing
• remove the cap bearing
• to remove the spring guide, extract the cap circlip
Item
PT N°
Qty
Description
13
6154751370
1
Planet cage
14
6157900520
6
Pin
15
788.16
12
Needle bearing
16
6154700920
6
Planet wheel
17
6154751100
1
Planet cage
18
6154760620
1
Gear ring
19
642.65
2
Washer
20
566.483
1
Connecting casing
21
6155800890
1
Drive pinion
22
575.102
1
Coupling sleeve
23
6153941640
1
Motor
MC51-10
Meaning of the pictograms
Left-hand thread
When reassembling, apply the recommended glue
When reassembling, tighten to the required torque
When reassembling, lubricate with the required grease
113
10
+0
Ø49
- 0,10
8
Ø51
6
Ø28
Ø3 4H11
1/2"
15.5
50
8
Ø12 m6
6159935540-02
English
3 / 8
366
R9
Ø43
M8 6H
35
±0,15
35
±0,15
35
±0,15
53
M8 6H
20°
45