Ingersoll-Rand 2131FRC-2 Bedienungsanleitung Seite 31

Assembly of Throttle Mechanism
1. Using an Inlet Bushing Screen Installation Tool,
install the Inlet Bushing Screen (20A), screened end
first, in the bottom (hex end) of the Inlet Bushing
(20). Insert the rounded end of the tool in the cone
formed by the screen and tap the end of the tool to
secure the rim of the screen in the Bushing. Refer to
Dwg. TPD1473.
Inlet Bushing Screen Installation Tool
2. Install the Washer (1A), Inlet Retainer Clip (21), Inlet
Bushing Seal (1B), Tilt Valve Spring (1C), Tilt Valve
(1D) Tilt Valve Seat (1E) and Tilt Valve Seat Support
(1F).
The Tilt Valve Seat Retainer (1G) must be properly
installed in the groove in the Inlet Bushing (20). To
check for correct installation of the Retainer, insert
a pin into one of the holes in the Retainer and
rotate the Retainer. A correctly installed Retainer
will rotate freely but with some resistance in the
groove of the Inlet Bushing. An incorrectly
installed Retainer will pop out of the Inlet Bushing
when the Retainer is rotated.
Do not use compressed air to check installation of
the Tilt Valve Seat Retainer or Inlet Bushing
Screen unless the entire Inlet Bushing Assembly is
installed in the tool with the Hammer Case
installed and properly secured to the Motor
Housing. Failure to do so could result in injury.
Install the Tilt Valve Seat Retainer.
When re–installing the Inlet Bushing Assembly
(20), pull the Trigger (28) outward and make sure
that the Reverse Button (4B) is depressed before
snapping the Inlet Bushing Assembly back into the
Housing.
3. Install the Inlet Bushing Assembly by pushing it into
the hole in the Housing until you see and hear the tabs
on Inlet Retainer Clip snap into place through the
slots in Housing handle.
The Reverse Button (left) (4B) must be pushed in
before the Trigger can be installed. Otherwise, the
Trigger will be damaged during installation.
4. Install the Trigger by pushing it into the handle until a
click is heard indicating that it is properly engaged
MAINTENANCE SECTION
(Dwg. TPD1473)
31
Assembly of the Motor
When disassembling, assembling or pulling the
Motor, we recommend replacement of the Motor
Gasket (7).
1. Install the Motor Gasket in the Housing making sure
that the grooves in the tab of the Motor Gasket fit
around ridge in the Housing. Refer to Dwg. TPD1336.
2. Install the Rear Rotor Bearing (3) into the rear of the
Cylinder (1).
3. Install the Rotor in the Cylinder and secure with the
Rear Rotor Bearing Retainer (6).
4. Install Vanes (4) in the slots in the Rotor (5).
5. Install the Front Rotor Bearing (3) into the Front End
Plate (2). Install the Front End Plate on the Cylinder
by pressing on the inner race of the front Rotor
Bearing until the Bearing is seated on the Rotor Shaft.
6. Install the Power Management Dial Seal (5A) on the
Power Management Dial (35) and install the Dial in
the end of the Cylinder.
The Power Management Dial is properly installed
by inserting the tab on the Power Management
Dial into the open space between the three balls
pressed into the power selection area of the rear of
the Cylinder. When installed in this manner, the
Dial can not be moved. If it is not properly
installed, the Power Management Dial will not fit
into the rear of the Cylinder.
7. Insert the Motor Assembly into the Housing (19),
Power Management Dial end first.
Assembly of the Impact Mechanism
BOTTOM HAMMER
HALF–ROUND
NOTCH ON LEFT
1. Coat the Hammers (14) with a light film of
No. Ingersoll–Rand 105–1LB Grease or
Ingersoll–Rand No. 105–8LB Grease.
INSTALLATION
OF MOTOR
GASKET
(Dwg. TPD1336)
TOP HAMMER
HALF–ROUND
NOTCH ON RIGHT
(Dwg. TPD1535)