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ESP-150 Plasma Cutting System Instruction Manual This manual provides installation and operation instructions for the following components beginning with Serial Number PORJ129127: 0558003744 08/2014...
Brand name or trade mark Fabrikatnamn eller varumärke ESAB Type designation etc. Typbeteckning etc. ESP-150 Console - 0558002713 Manufacturer or his authorised representative established within the EEA Name, address, telephone No, telefax No: Tillverkarens namn, adress, telefon, telefax: ESAB AB Esabvägen, SE-695 81 Laxå, Sweden...
be SuRe ThIS INfORMaTION ReacheS The OPeRaTOR. YOu caN geT exTRa cOPIeS ThROugh YOuR SuPPlIeR. cauTION These INSTRucTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, “Precautions and Safe Practices for arc Welding, cutting, and gouging,”...
SafeTY PRecauTIONS Safety Precautions Users of ESAB welding and plasma cutting equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions . Safety precautions must meet the requirements that apply to this type of welding or plasma cutting equipment . The following recommendations should be observed in addition to the standard regulations that apply to the workplace .
SecTION 1 SafeTY PRecauTIONS WelDINg aND PlaSMa cuTTINg caN be INJuRIOuS TO YOuRSelf aND WaRNINg OTheRS. TaKe PRecauTIONS WheN WelDINg OR cuTTINg. aSK fOR YOuR eMPlOYeR’S SafeTY PRacTIceS WhIch ShOulD be baSeD ON MaNufacTuReRS’ haZaRD DaTa. elecTRIc ShOcK - Can kill . - Install and earth (ground) the welding or plasma cutting unit in accordance with applicable standards .
SecTION 2 DeScRIPTION Description ESP-150 Plasmarc System This versatile, all encompassed heavy duty water cooled plasma cutting and gouging system is ideal for manual and mechanized applications . • Greater productivity - high speed cutting of most metals from gauge thickness to 2” (50 mm) thick plate • Versatility - 380-400/415 volt three-phase input • Greater variation - adjustable output - 25 to 150 amps • Built-In Water Cooler - simplifies maintenance, less hook- up, no wiring issues, no extra hoses. Water flow is con- trolled with power supply •...
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SecTION 2 DeScRIPTION PT-26 Technical Specifications (Plasma gas) Type of Gas , Air, AR-H Pressure 100 psig (6 .9 bar) Flow 240 cfh (6 .8 M Purity Required - 99 .5% min ., N -99 .995% min ., Air - clean and dry Recommended Liquid Cylinder Service Regulators Inert Gas R-76-150-580LC...
DeScRIPTION The ESP-150 system is available as pre-engineered basic packages or can be ordered as individual parts and pieces for a custom system . The basic pre-engineered systems contain the ESP-150 console, plasma torch, appropriate regulators for the gases indicated, and torch coolant .
(wall) disconnect switch and by unplugging the power cord to the The ESP-150 Power Source is equipped with one lifting eye that enables unit when connections are made inside of the power source.
SecTION 3 INSTallaTION PRIMaRY INPuT elecTRIcal cONNecTIONS Precautionary measures should be taken to provide maximum protection against 1 . A line (wall) disconnect switch, with fuse or circuit breakers, should be electrical shock. be sure that all power is off by opening the line (wall) disconnect provided at the main power panel .
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SecTION 3 INSTallaTION ELECTRIC SHOCK CAN KILL! Precau- 2. 50 Hz Models - As shipped from the factory, the ESP-150 is configured tionary measures should be taken to for the highest connectable voltage. If using other input voltages, the provide maximum protection against electric shock.
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SecTION 3 INSTallaTION 3 . Safety codes specify that the Power Cable GROUND wire be the last to break connection should the cable be pulled out of the unit . Be sure to cut and strip wire as shown in Figure 6 . before making any connections to the power source output terminals, make sure that all primary input power to the...
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The ESP-150 is supplied from the factory with Plug P45 connected to the J4 (MAN) receptacle (torch gases and torch connected directly to the ESP-150 power source) . If the unit is to be used with a remote plumbing box, move P45 to the J5 (MECH) receptacle .
SecTION 3 INSTallaTION WaRNINg MaKe SuRe POWeR SWITch ON cONSOle IS IN Off POSITION aND PRIMaRY INPuT POWeR IS De-eNeRgIZeD. Voltage Divider adjustment It may be necessary to adjust the Voltage Divider or VDR to match the particular height control system . There are two default settings for the PowerCut models as shipped from the factory: •...
If a PT-26 In-line Torch is being used in a mechanized installation where only an arc start signal is required, connect the optional Remote Hand Switch, ESAB part number 2075600, to the Torch Switch Receptacle on the hook-up panel in the front of the ESP-150 console . Fig . 11 .
Connect the gas hoses to the regulators and to the proper fittings (Adaptors: 74S76, Air; 19X54, Ar/H ) on the rear panel of the ESP-150 . Connections should be wrench tight including those that are plugged . (Fig . 14) (3) air filter Regulators P/N-36932 fig.
SecTION 3 INSTallaTION WORK and eaRTh cONNecTIONS Connect terminal lug end of the work cable assembly to stud on lower left corner of front panel . Nut should be wrench tight . (Fig . 15) . Electrically connect work cable to work piece . The connection must be made to a clean, exposed metal surface free of paint, rust, mill scale, etc .
SecTION 4 OPeRaTION cONTROlS aND INDIcaTORS This section provides descriptions of the power source controls and general operating procedures plus, some tips on cut quality . Topping up the coolant Level indicator for the coolant Connection for return cable Ampere and Voltmeter Connection for torch Mains voltage switch Switch for gas...
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SecTION 4 OPeRaTION The status lights located on the front of the top lid of the ESP-150 console provide the conditions of the circuitry during a normal plasma arc cutting operation . By knowing the proper sequencing of events and by observing the status lights one can troubleshoot the console in a short time to minimize downtime .
1 . Slowly open each gas cylinder valve . In addition to the safety hazard, improper cooling may cause damage to internal 2 . Place the ESP-150 GAS MODE and POWER switches in the OPERATE and components. Keep side panels closed OFF positions .
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Do NOT touch any torch parts with power switch on. correct too fast too slow Position the eSP-150 at least 10 feet (3 meters) from the cutting area. Sparks and hot slag from the cutting operation can damage the unit. fig. 16 - effect of cutting Speed With a positive cut angle, the top dimension is slightly less than the bottom dimen- sion .
SecTION 4 OPeRaTION STaNDOff aND cuT QualITY Standoff (Arc Voltage) has a direct influence on cut quality and squareness . It is recommended that prior to cutting, that all cutting parameters are set to the manufacturer’s suggested conditions . Refer to the Process Tables for recommendations .
SecTION 4 OPeRaTION DROSS fORMaTION Cutting speed, gas selection and variations in metal composition contribute to dross formation . The cor- rect cutting standoff also has an influence on dross formation . If the arc voltage is set too high, the cut angle becomes positive .
PRObleMS The following is a listing of common cutting problems and the probable cause . If problems are determined to be caused by the ESP-150, refer to the mainte- Tripped circuit breaker (located under the top nance section of this manual . If the problem is not corrected after referring to hinged cover) may indicate dangerous high voltage the maintenance section, contact your ESAB representative .
SecTION 4 OPeRaTION cuT DaTa The cutting speeds and conditions in the following tables were selected to give the best quality with a particular gas combi- nation at a specific current . Consumables - Refer to PT-26 Torch manual for recommended parts for these conditions . Use of parts in combinations and applications other than as described herein can result in damage to the torch or poor performance .
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SecTION 4 OPeRaTION cutting Parameters for the PT-26 and eSP-150 PT-26 Stainless Steel 300 amp cutting Data PT-26 Stainless Steel cutting Data 35 35...
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SecTION 4 OPeRaTION Table 4-1. PT-26 carbon Steel cutting Data Material Start gas Plasma gas Shield gas current Travel Speed cutting height Thickness Type/Pressure Type/Pressure Type/Pressure (amps) ipm(M/m) in.(mm) in.(mm) psi(bar) psi(bar) psi(bar) 1/8 (3 .2) 195 (4 .95) 3/16 (4 .7) 150 (3 .8) 1/4 (6 .35) 100 (2 .58)
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ESP-150 Plasma Schneidsystem bedienungsanleitungen (De) Dieses Handbuch bietet Anleitungen für die Installation und den Betrieb folgender Bestandteile, angefan- gen mit der Seriennummer PORJ129127: 0558003744...
SIcheRN SIe SIch; DaSS DIeSe INfORMaTION DeM beDIeNeR auSgehÄNDIgT WIRD. SIe KÖNNeN ZuSÄTZlIche KOPIeN VON IhReM hÄNDleR eRhalTeN. VORSIchT Diese beDIeNuNgSaNleITuNg ist für erfahrene bediener gedacht. Wenn Sie mit den bedienungsgrundsätzen und sicheren Verfahren für lichtbogenschweißen und -schneiden nicht völlig vertraut sind, empfehlen wir Ihnen dringend, unsere broschüre, „Vorsichtsmaßnahmen und sichere Verfahren für lichtbogenschweißen, -schneiden und -abtragung”, formular 52-529, zu lesen.
1 SIcheRheITSVORKehRuNgeN Sicherheitsvorkehrungen Benutzer von ESAB Schweiß- und Plasmaschneidausrüstung haben die Verantwortung sicherzustellen, dass jede an oder in Nähe der Ausrüstung arbeitende Person die wichtigen Sicherheitsvorkehrungen beachtet . Diese Sicherheitsvorkehrungen müssen mit den auf diese Art von Schweiß- oder Plasmaschneidausrüstung anzuwendende Forderungen übereinstimmen .
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abSchNITT 1 SIcheRheITSVORKehRuNgeN SchWeISSeN uND PlaSMaSchNeIDeN KaNN fÜR SIe SelbST uND fÜR aNDeRe gefÄhRlIch SeIN. TReffeN SIe DeShalb beIM SchWeISSeN WaRNuNg uND SchNeIDeN SIcheRheITSVORKehRuNgeN. fRageN SIe IhReN aR- beITgebeR Nach SIcheRheITSMaSSNahMeN, DIe auf DeN gefahR- DaTeN DeS heRSTelleRS beRuheN SOllTeN. eleKTRIScheR Schlag kann tödlich sein .
The ESP-150 system is available as pre-engineered basic packages or can be ordered as individual parts and pieces for a custom system . The basic pre-engineered systems contain the ESP-150 console, plasma torch, appropriate regulators for the gases indicated, and torch coolant .
Stromversorgung hindern kann. STROMSCHLAG KANN TÖTLICH SEIN! Es sollten Vorsichtsmaßnah- Die ESP-150 Stromquelle ist mit einem Griff ausgerüstet, der das Ho- men getroffen werden, um maximalen chziehen der Einheit erlaubt. Vergewissern Sie sich, dass der Griff fest Schutz gegen Stromschlag zu bieten.
abSchNITT 3 INSTallIeRuNg PRIMÄRe eleKTRISche eINgaNgSVeRbINDuNgeN 1. Die Hauptstromtafel sollte mit einem Leitungstrennschalter, mit Si- WARNUNG cherungen oder Ausschalter versorgt werden. Die primären Stromka- Es ist äußerst wichtig, daß das Gehäuse beln sollten isolierte Kupferleiter sein und drei Stromkabel und ein mit einem genehmigten elektrischem Erdkabel enthalten.
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3 INSTallIeRuNg 2. 50 Hz Modelle - Wie vom Werk geliefert ist die ESP-150 für die höchste Spannung gestaltet. Wenn Sie andere Eingangsspannungen benutzen, müssen die Anschlüsse auf dem Klemmenbrett innerhalb der Einheit für WARNUNG die passende Spannung neu eingestellt werden. Siehe die nachstehenden Abbildungen für Gestaltung der Eingangsspannung.
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abSchNITT 3 INSTallIeRuNg 3. Sicherheitsbestimmungen schreiben vor, dass das Anschlusskabel ERDE zuletzt den Kontakt abbrechen soll, wenn das Kabel aus der Einheit gezogen wird. Ziehen Sie daher die Isolierung ab wie in Abb. WARNUNG 6 gezeigt. Bevor Sie Anschlüsse zu der Hauptaus- gangsstromquelle her-stellen, stellen Sie sicher, dass alle primären Stro- meingänge am Hauptstromschalter...
6. Wahl des Steuermodus für den Betrieb mit einer externen Anschlusseinheit Die ESP-150 wird vom Werk aus mit Stecker P45 auf Steckerbuchse J4 (MAN) geliefert (Brennergase und Schneidbrenner sind direkt an der ESP-150 Stromquelle angeschlossen). Wenn die Anlage mit einer externen Anschlusseinheit eingesetzt werden soll, stecken Sie P45 auf Steckerbuchse J5 (MECH) um.
abSchNITT 3 INSTallIeRuNg WaRNINg MaKe SuRe POWeR SWITch ON cONSOle IS IN Off POSITION aND PRIMaRY INPuT POWeR IS De-eNeRgIZeD. Voltage Divider adjustment It may be necessary to adjust the Voltage Divider or VDR to match the particular height control system . There are two default settings for the PowerCut models as shipped from the factory: •...
Pinkonfigurierung des Anschlusses Remote Control I/O und Abb. 8 für Anweisungen zum Steuerungsmodus. Abb. 10 - Für manuelle Brenneranwendungen führen Sie die Service- Anschlüsse durch die Gummiöse vorne am ESP-150 und richten Sie die gezeigten Anschlüsse ein. Abb. 11 - Für automatische Anwendungen mit einem abgeschirmten Inline-Brenner entfernen Sie die Gummiöse, schieben Sie den Körber...
2. Schließen Sie die Gasschläuche and die Regulatoren und die passenden Anschlüsse (Adapter: 74S76, Luft; 19X54, Ar/H ) auf der Rückseite des ESP-150 an. Die Verbindungen sollte mit einem Schrauben- schlüssel angezogen werden. Das gilt auch für die Verbindungen, die eingestöpselt werden.
abSchNITT 3 INSTallIeRuNg OPeRaTIONS uND eRDaNSchlÜSSe VORSICHT 1. Verbinden Sie das Arbeitskabelende mit den Kabelschuh an dem Bolzen vorne links auf der Vorderzeite des Geräts. Die Mutter sollte mit einem Betrieb der Einheit ohne Kühlmittel wird der Kühlmittelpumpe permanenten Schraubenschlüssel angezogen werden. (Abb. 6). Stellen Sie eine elek- Schaden zufügen.
abSchNITT 4 beTRIeb cONTROlS aND INDIcaTORS This section provides descriptions of the power source controls and general operating procedures plus, some tips on cut quality . Topping up the coolant Level indicator for the coolant Connection for return cable Ampere and Voltmeter Connection for torch Mains voltage switch Switch for gas...
Dieser Teil bietet Beschreibungen des Bedienteils der Stromquelle, allgemeine Betriebsabläufe und einige Tipps für die Schneidqualität. beDIeNTeIl uND aNZeIgeN Die Statusanzeigelampen, die im vorderen Teil des Deckels der ESP-150 Konsole liegen, zeigen den Zustand des Kreislaufs während eines normalen Plasma-Lichtbogenschneidverfahrens. Wenn Sie die richtige Reihenfolge der Ereignisse kennen und die Zustandslampen beobachten, können Sie Probleme...
Unter keinen Umständen betreiben Sie 1. Öffnen Sie alle Gaszylinderventile langsam. die Stromversorgung mit geöffneter Ab- 2. Stellen Sie die ESP-150-Einheit auf GASMODUS und die POWER- deckung. Abgesehen von den Sicherhe- Schalter auf OPERATE und OFF ein. itsrisiken kann unzureichende Kühlung 3.
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VORSICHT Abb. 8: Auswirkung der Schneidgeschwindigkeit Stellen Sie die ESP-150-Einheit Mit einem positiven Schnittwinkel ist das obere Maß etwas kleiner als das m i n d e s t e n s 3 M e t e r v o n d e m Schneidbereich auf, da Funken und heiße...
abSchNITT 4 beTRIeb abSTaND uND SchNITTQualITÄT Der Abstand (Bogenspannung) hat einen direkten Einfluss auf die Schnittqualität und die Rechteckigkeit. Es wird empfohlen, vor dem Schneiden alle Schnittparameter auf die vom Hersteller empfohlenen Werte einzustellen. Konsultieren Sie die Prozesstabellen für Empfehlungen. Ein Probeschnitt sollte mit dem benutzten Teilmaterial durchgeführt werden.
abSchNITT 4 beTRIeb SchlacKeNbIlDuNg Die Schnittgeschwindigkeit, die Gaswahl und Veriationen in der Metallzusammensetzung sind Faktoren in der Schlackenbildung. Der korrekte Schnittabstand spielt auch eine Rolle. Wenn die Bogenspannung zu hoch ist, wird der Schnittwinkel positiv. Darüberhinaus wird auf der Unterseite des Teils Schlacke gebildet.
VeRbReITeTe SchNeIDPRObleMe WARNUNG Im folgenden verbreitete Schneidprobleme mit wahrscheinlichen Ursachen. Wenn Probleme von der ESP-150-Einheit verursacht werden, lesen Sie den Wartungsteil Ein offener Stromunterbrecher (un- dieses Handbuches. Wenn das Problem nicht mit Hilfe des Handbuches beseitigt ter der oberen Abdeckung mit den Schanieren) kann eine gefährlich...
abSchNITT 4 beTRIeb cuT DaTa The cutting speeds and conditions in the following tables were selected to give the best quality with a particular gas combi- nation at a specific current . Consumables - Refer to PT-26 Torch manual for recommended parts for these conditions . Use of parts in combinations and applications other than as described herein can result in damage to the torch or poor performance .
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4 beTRIeb cutting Parameters for the PT-26 and eSP-150 PT-26 Stainless Steel 300 amp cutting Data PT-26 Stainless Steel cutting Data...
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abSchNITT 4 beTRIeb Table 4-1. PT-26 carbon Steel cutting Data Material Start gas Plasma gas Shield gas current Travel Speed cutting height Thickness Type/Pressure Type/Pressure Type/Pressure (amps) ipm(M/m) in.(mm) in.(mm) psi(bar) psi(bar) psi(bar) 1/8 (3 .2) 195 (4 .95) 3/16 (4 .7) 150 (3 .8) 1/4 (6 .35) 100 (2 .58)
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ESP-150 Sistema de corte mediante plasma Manual de instrucciones (eS) este manual ofrece instrucciones para el montaje y funcionamiento de los siguientes componentes, que comienzan con el Número de Serie PORJ129127: 0558003744...
Si usted no entiende completamente estas instrucciones, entre en contacto con a su distribuidor eSab para información adicio- nal. asegure leer las medidas de seguridad antes de instalar o de operar este equipo.
PRecaucIONeS De SeguRIDaD Precauciones de seguridad Los usuarios de los equipos de corte y soldadura ESAB tienen la responsabilidad de asegurar que las personas que trabajan o están cerca del equipo sigan las normas de seguridad . Las precauciones de seguridad deben estar de acuerdo con equipos de corte y soldadura . Las recomendaciones abajo deben ser seguidas adicionalmente a las normas estándar .
Proteja sus oídos. utilice protección auricular. avise las personas al rededor sobre el riesgo. aVeRÍaS – llame a eSab en caso de una avería con el equipo. leeR Y eNTeNDeR el MaNual aNTeS De INSTalaR u OPeRaR el eQuIPO. PROTeJa a uSTeD Y lOS OTROS! este producto está...
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SeccIÓN 2 DeScRIPcIÓN especificaciones técnicas del PT-26 (gas de plasma) Tipo de gas , Aire, AR-H Presión 100 psig (6,9 bar) Flujo 240 cfh (6,8 M Pureza necesaria - 99,5% mín ., N -99,995% mín ., Aire - limpio y seco Bombona de líquido recomendada Reguladores de servicio Gas inerte...
DeScRIPcIÓN The ESP-150 system is available as pre-engineered basic packages or can be ordered as individual parts and pieces for a custom system . The basic pre-engineered systems contain the ESP-150 console, plasma torch, appropriate regulators for the gases indicated, and torch coolant .
¡uNa DeScaRga elÉcTRIca PueDe ReSulTaR MORTal! Se han de tomar La fuente de alimentación de la unidad ESP-150 está equipada con una anilla de medidas de precaución para ofrecer la izado que permite el izado de la unidad . Asegúrese de que el dispositivo de izado máxima seguridad ante la posibilidad...
SeccIÓN 3 MONTaJe cONexIONeS PRINcIPaleS De eNTRaDa elÉcTRIca Se proporcionará un interruptor de desconexión de línea, con fusibles o contacir- cuitos, en el panel de alimentación principal . El cable de alimentación principal es muy importante que el chasis esté será...
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SeccIÓN 3 MONTaJe Modelos de 50 hz - La unidad ESP-150 sale de fábrica configurado para el mayor de los voltajes posible . Si utiliza otros voltajes de entrada, los enlaces de la placa de terminales (TB) del interior de la unidad deben volver a colocarse para el ¡uNa DeScaRga elÉcTRIca PueDe...
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SeccIÓN 3 MONTaJe Las normas de seguridad especifican que el Cable de alimentación MASA (GROUND) será el último en romper la conexión; en el caso de que el cable sea estirado, asegúrese de cortar y pelar el cable tal y como se muestra en la Figura antes de realizar cualquier conexión a los terminales de salida de alimentación, asegúrese de que todas las entradas...
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El ESP-150 se suministra de fábrica con un Enchufe P45 conectado al receptáculo J4 (MAN) (los gases del soplete y el soplete se conectan directamente a la fuente de alimentación ESP-150) . Si la unidad tiene que utilizarse con una caja de tuberías remota, cambie el P45 al receptáculo J5 (MECH) .
SeccIÓN 3 MONTaJe WaRNINg MaKe SuRe POWeR SWITch ON cONSOle IS IN Off POSITION aND PRIMaRY INPuT POWeR IS De-eNeRgIZeD. Voltage Divider adjustment It may be necessary to adjust the Voltage Divider or VDR to match the particular height control system . There are two default settings for the PowerCut models as shipped from the factory: •...
ESAB número de pieza 2075600, al receptáculo del interruptor del soplete en el panel de acoplamiento de la consola ESP-150 . Fig . 11 . b . Si se está utilizando un soplete PT-26 In-line en una instalación mecanizada con un dispositivo CNC, véase la Fig .
Conecte las mangueras de gas a los reguladores y a los accesorios adecuados (Adaptadores: 74S76, Aire; 19X54, Ar/H ) en el panel posterior de la unidad ESP-150 . Las conexiones debería apretarse con llave, incluyendo aquellas que están enchufadas . (Fig . 14)
SeccIÓN 3 MONTaJe TRabaJO Y cONexIONeS a TIeRRa Conecte el extremo de la agarradera del terminal del conjunto del cable de trabajo a la clavija del extremo izquierdo inferior del panel delantero . La tuerca debe de estar bien el funcionamiento de la unidad sin refrig- apretada (Fig .
SeccIÓN 4 fuNcIONaMIeNTO cONTROlS aND INDIcaTORS This section provides descriptions of the power source controls and general operating procedures plus, some tips on cut quality . Topping up the coolant Level indicator for the coolant Connection for return cable Ampere and Voltmeter Connection for torch Mains voltage switch Switch for gas...
SeccIÓN 4 fuNcIONaMIeNTO Esta sección ofrece descripciones de los controles de unidad y procedimientos generales de funcionamiento, además de algunos consejos sobre calidad de corte . cONTROleS e INDIcaDOReS Los testigos de estado situadas en la parte delantera de la tapa superior de la consola ESP- 150 proporcionan las condiciones de circuitería durante una operación de corte mediante arco de plasma normal .
SeccIÓN 4 fuNcIONaMIeNTO fuNcIONaMIeNTO Nunca, bajo ninguna circunstancia, trabaje aJuSTeS De la uNIDaD eSP-150 con la fuente de alimentación con la cubi- Abra lentamente la válvula de las bombonas de gas . erta retirada. además del riesgo para la seguridad, una refrigeración inadecuada Coloque los interruptore de MODO DE GAS y ALIMENTACIÓN de la unidad ESP-...
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. Siempre habrá un ligero redondeamiento del borde superior de la pieza cuando se utilice nitrógeno . coloque la unidad eSP-150 al menos a 10 La altura óptima del soplete es un punto junto antes de que la pieza comience a pies (3 metros) de la zona de corte.
SeccIÓN 4 fuNcIONaMIeNTO SePaRacIÓN Y calIDaD De cORTe La separación (voltaje de arco) tiene una influencia directa en la calidad del corte y en su cuadratura . Se recomienda que, antes del corte, todos los parámetros estén ajustados según las condiciones sugeridas por el frabricante . Consulte las Tablas de procesos para ver las recomendaciones .
SeccIÓN 4 fuNcIONaMIeNTO fORMacIÓN De eScORIa La velocidad de corte, la selección del gas y las variaciones en la composición del metal contribuyen a la formación de escoria . La separación de corte correcta también tiene influencia en la formación de escoria . Si el voltaje del arco es demasiado alto, el ángulo de corte para a ser positivo .
La siguiente es una lista con los problemas de corte más comunes y su causa más probable . Si se determina que los problemas han sido causado por la unidad ESP-150, consulte la sección de mantenimiento de este manual . Si el problema no se corrige un cortacircuitos activado (situado de- tras esa consulta, póngase en contacto con su distribuidor ESAB .
SeccIÓN 4 fuNcIONaMIeNTO cuT DaTa The cutting speeds and conditions in the following tables were selected to give the best quality with a particular gas combi- nation at a specific current . Consumables - Refer to PT-26 Torch manual for recommended parts for these conditions . Use of parts in combinations and applications other than as described herein can result in damage to the torch or poor performance .
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SeccIÓN 4 fuNcIONaMIeNTO cutting Parameters for the PT-26 and eSP-150 PT-26 Stainless Steel 300 amp cutting Data PT-26 Stainless Steel cutting Data...
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SeccIÓN 4 fuNcIONaMIeNTO Table 4-1. PT-26 carbon Steel cutting Data Material Start gas Plasma gas Shield gas current Travel Speed cutting height Thickness Type/Pressure Type/Pressure Type/Pressure (amps) ipm(M/m) in.(mm) in.(mm) psi(bar) psi(bar) psi(bar) 1/8 (3 .2) 195 (4 .95) 3/16 (4 .7) 150 (3 .8) 1/4 (6 .35) 100 (2 .58)
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ESP-150 Système de Coupage au Plasma Manuel d’Instruction (fR) Ce manuel fournit les instructions d’installation et de fonctionnement pour les composants suivants débu- tant par le Numéro de Série PORJ129127 : 0558003744...
aSSuReZ-VOuS Que ceTTe INfORMaTION eST DISTRIbuÉe À l'OPÉRaTeuR. VOuS POuVeZ ObTeNIR DeS cOPIeS SuPPlÉMeNTaIReS cheZ VOTRe fOuRNISSeuR. aTTeNTION les INSTRucTIONS suivantes sont destinées aux opérateurs qualifiés seulement. Si vous n’avez pas une connaissance approfondie des principes de fonctionnement et des règles de sécurité...
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SPÉCIFICATIONS DE LA SOURCE D’ALIMENTATION DU ESP-150 . . . . . . . . . . . . . . . . .
Précautions de sécurité Les utilisateurs du matériel de soudage et de coupage plasma ESAB ont la responsabilité ultime d'assurer que toute personne qui opère ou qui se trouve dans l'aire de travail observe les précautions de sécurité pertinentes . Les précautions de sécurité...
SecTION 1 PRÉcauTIONS De SÉcuRITÉ le SOuDage eT le cOuPage À l'aRc PeuVeNT cauSeR DeS bleSSuReS À l'OPÉRaTeuR Ou leS auTReS PeRSONNeS Se TROuVaNT DaNS l'aIRe De TRaVaIl. aSSuReZ-VOuS aVeRTISSeMeNT De PReNDRe TOuTeS leS PRÉcauTIONS NÉceSSaIReS lORS D'uNe OPÉRaTION De SOuDage Ou De cOuPage. DeMaNDeZ À...
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SecTION 2 DeScRIPTION PT-26 Spécifications Techinques (Gaz Plasma) Type de Gaz , Air, AR-H Pression 100 psi (6.9 bar) Débit 240 pch (cfh) (6.8 M Pureté requise - 99.5% min., N -99.995% min., Air - propre et sec Régulateurs de Service recommandés pour Gaz Inerte R-76-150- 19977...
DeScRIPTION The ESP-150 system is available as pre-engineered basic packages or can be ordered as individual parts and pieces for a custom system . The basic pre-engineered systems contain the ESP-150 console, plasma torch, appropriate regulators for the gases indicated, and torch coolant .
Vérifiez les conduites d’air sur le panneau arrière du coffret pour tout matériel d’emballage qui peut obstruer le débit d’air à travers le bloc d’alimentation. AVERTISSEMENT Le bloc d’alimentation du ESP-150 est doté d’un oeilleton de levage qui LES DÉCHARGES ÉLECTRIQUES PEUVENT ÊTRE MORTELLES ! Des permet le soulèvement de l’unité.
SecTION 3 INSTallaTION cONNexIONS D’eNTRÉe ÉlecTRIQue PRINcIPaleS 1. Un sectionneur mural comportant des fusibles ou des disjoncteurs doit AVERTISSEMENT être fourni au panneau électrique principal. Les fils électriques principaux Il est d’une importance cruciale que doivent être des conducteurs en cuivre isolés et doivent inclure trois fils le châssis soit connecté...
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SecTION 3 INSTallaTION 2. Modèles 50 Hz - Lors de l’expédition de l’usine, le ESP-150 est configuré pour la tension de connexion maximum. Si vous utilisez d’autres tensions AVERTISSEMENT d’entrée, les liens sur la plaque à bornes à l’intérieur de l’unité doivent être repositionnés pour la tension d’entrée appropriée.
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SecTION 3 INSTallaTION 3. Les codes de sécurité spécifient que le fil de MASSE du câble d’alimentation doit être le dernier à briser la connexion dans le cas où le câble est retiré de l’unité. Assurez-vous de couper et dénuder le fil tel qu’illustré dans la AVERTISSEMENT Figure 6.
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(MAN) (les gaz de la torche et la torche elle-même sont connectés directement à la source d’alimentation de l’ESP-150) . Si l’unité doit être utilisée avec un boîtier de plomberie à distance, déplacez la fiche P45 sur la prise J5 (MECH) .
SecTION 3 INSTallaTION WaRNINg MaKe SuRe POWeR SWITch ON cONSOle IS IN Off POSITION aND PRIMaRY INPuT POWeR IS De-eNeRgIZeD. Voltage Divider adjustment It may be necessary to adjust the Voltage Divider or VDR to match the particular height control system . There are two default settings for the PowerCut models as shipped from the factory: •...
Si vous utilisez la Torche En Ligne PT-26 pour une installation mécanisée exigeant seulement un signal de l’amorçage de l’arc, connectez l’interrupteur à distance (manuel), ESAB pièce numéro 2075600, à la prise de l’interrupteur de la Torche sur le panneau de branchement situé sur le devant de la console ESP-150. Fig. 11.
2. Branchez les conduites de gaz aux régulateurs et aux raccords appropriés (Adapteurs : 74S76, Air : 19X54, Ar/H ) sur le panneau arrière du ESP-150. Toutes les connexions doivent être serrées à clé incluant les connexions à fiche. (Fig. 14) (3) Régulateurs des Filtres à...
SecTION 3 INSTallaTION cONNexIONS De la PIÈce À TRaITeR eT MISe À la TeRRe ATTENTION 1. Branchez le bout de la cosse de borne de l’assemblage du câble de masse au plot de la partie inférieure gauche du panneau avant. L’écrou doit être Le fonctionnement de l’unité...
SecTION 4 OPeRaTION cONTROlS aND INDIcaTORS This section provides descriptions of the power source controls and general operating procedures plus, some tips on cut quality . Topping up the coolant Level indicator for the coolant Connection for return cable Ampere and Voltmeter Connection for torch Mains voltage switch Switch for gas...
INDIcaTeuRS Les voyants d’état situés sur le devant du couvercle supérieur de la console ESP-150 in- diquent les conditions de la circuiterie lors d’une opération normale de coupage au plasma. En prenant connaissance de la bonne séquence des événements et en observant les voy- ants d’état l’opérateur peut facilement trouver les pannes reliées à...
2. Mettez les interrupteurs MODE DE GAZ (GAS MODE) et ALIMENTATION Ne jamais, en aucun cas, opérer le bloc d’alimentation avec le couvercle (POWER) du ESP-150 dans les positions d’opération (OPERATE) et d’arrêt enlevé. En plus du risque à la sécurité, (OFF).
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ATTENTION à la dimension du bas. Avec un angle de coupage négatif, la dimension du haut Positionnez le ESP-150 à un minimum est légèrement supérieure à la dimension du bas. L’angle de la coupe est contrôlé de 10 pieds (3 mètres) de l’espace de par la hauteur d’attente (tension de l’arc), la vitesse de coupage et le courant de...
SecTION 4 OPeRaTION hauTeuR D’aTTeNTe eT QualITÉ De la cOuPe La hauteur d’attente (Tension de l’Arc) possède une influence directe sur la qualité et l’équerrage des coupes. Avant de procéder au coupage, il est recommandé de régler tous les paramètres de coupage aux conditions indiquées par le fabricant.
SecTION 4 OPeRaTION fORMaTION DeS ScORIeS La vitesse de coupage, la sélection des gaz et les variations dans les compositions des métaux contribuent à la formation de scories. La hauteur d’attente correcte possède aussi une influence sur la formation de sco- ries.
Voici une liste des problèmes de coupage courants et les causes probables. Si AVERTISSEMENT un problème est occasionné par le ESP-150, référez-vous à la section entretien Un déclenchement des disjoncteurs de ce manuel. Si le problème n’est pas corrigé suivant une lecture de la section (situés sous le couvercle à...
SecTION 4 OPeRaTION cuT DaTa The cutting speeds and conditions in the following tables were selected to give the best quality with a particular gas combi- nation at a specific current . Consumables - Refer to PT-26 Torch manual for recommended parts for these conditions . Use of parts in combinations and applications other than as described herein can result in damage to the torch or poor performance .
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SecTION 4 OPeRaTION cutting Parameters for the PT-26 and eSP-150 PT-26 Stainless Steel 300 amp cutting Data PT-26 Stainless Steel cutting Data...
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SecTION 4 OPeRaTION Table 4-1. PT-26 carbon Steel cutting Data Material Start gas Plasma gas Shield gas current Travel Speed cutting height Thickness Type/Pressure Type/Pressure Type/Pressure (amps) ipm(M/m) in.(mm) in.(mm) psi(bar) psi(bar) psi(bar) 1/8 (3 .2) 195 (4 .95) 3/16 (4 .7) 150 (3 .8) 1/4 (6 .35) 100 (2 .58)
ESP-150 Sistema per taglio al plasma Manuale d’uso (IT) Questo manuale fornisce le istruzioni per l’installazione ed il funzionamento dei componenti indicatidi seguito, a partire dal numero di serie PORJ129127: 0558003744...
acceRTaRSI che l’OPeRaTORe RIceVa QueSTe INfORMaZIONI. È POSSIbIle RIchIeDeRe ulTeRIORI cOPIe al PROPRIO fORNITORe. aTTeNZIONe Queste ISTRuZIONI sono indirizzate a operatori esperti. Se non si conoscono perfettamente i principi di funzionamento e le indicazioni per la sicurezza delle apparecchiature per la saldatura e il taglio ad arco, è...
Indicazioni per la sicurezza Gli utenti dell’attrezzatura per la saldatura e il taglio al plasma ESAB hanno la responsabilità di accertarsi che chiunque lavori al dispositivo o accanto ad esso adotti tutte le idonee misure di sicurezza . Le misure di sicurezza devono soddisfare i requisiti che si applicano a questo tipo di dispositivo per la saldatura o il taglio al plasma .
SeZIONe 1 INDIcaZIONI PeR la SIcuReZZa la SalDaTuRa e Il TaglIO al PlaSMa POSSONO eSSeRe PeRIcOlOSI PeR l’OPeRaTORe e cOlORO che glI SI TROVaNO accaNTO. aDOTTaRe le OPPORTuNe PRecauZIONI DuRaNTe aVVeRTeNZa la SalDaTuRa O Il TaglIO. INfORMaRSI Delle MISuRe DI SIcuReZZa aDOTTaTe Dal PROPRIO DaTORe DI laVORO, che SI DeVONO baSaRe SuI DaTI RelaTIVI al PeRIcOlO INDIcaTI Dal PRODuTTORe.
Ideale per scanalature al plasma eSP-150 caRaTTeRISTIche DI alIMeNTaZIONe Tensione d’ingresso mod . 50/60 Hz ..........230/460/575 Vac, 3 Fase, 50/60 Hz Tensione d’ingresso mod .
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SeZIONe 2 DeScRIZIONe PT-26 - caratteristiche tecniche (gas plasma) Tipo di gas , aria, AR-H Pressione 100 psig (6,9 bar) Flusso 240 cfh (6,8 M Purezza richiesta - 99,5% min ., N -99,995% min ., Aria - pulita e secca Regolatori servizio bombola Gas inerte R-76-150-580LC...
. della linea principale (a parete) e stac- care il cavo di alimentazione dall’unità, Il generatore ESP-150 è dotato di un anello di sospensione che consente di sollevare nel caso in cui i collegamenti siano creati unità...
SeZIONe 3 INSTallaZIONe cOllegaMeNTI eleTTRIcI PRINcIPalI D’INgReSSO aVVISO adottare misure precauzionali per con- Il quadro di alimentazione principale dovrebbe essere dotato di un sezionatore sentire il massimo grado di protezione dal- della linea principale (a parete), con fusibile o interruttore automatico . I condut- le scosse elettriche.
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SeZIONe 3 INSTallaZIONe 50 hz Models - L’ESP-150, cos spedito dalla fabbrica, è configurato per la ì come aVVISO massima tensione di collegamento . Se si usa una diversa tensione d’ingresso, i collegamenti sulla morsettiera (TB) nell’unità dovranno essere riposizionati per le ScOSSe eleTTRIche POSSONO aVeRe l’appropriata tensione d’ingresso .
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SeZIONe 3 INSTallaZIONe Gli standard di sicurezza specificano che il cavo di alimentazione di TERRA deve essere l’ultimo ad interrompere il collegamento ; se il cavo viene staccato dall’unità, assicurarsi di tagliarlo e separarlo come illustrato nella Fig .6 . aVVISO Prima di collegare i terminali di uscita del generatore, verificare l’assenza to-...
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Selezione della modalità di controllo per il funzionamento con la cassa idraulica remota L’ESP-150 è equipaggiato, in sede di fabbrica, di una Spina P45 collegata alla presa J4 (MAN) (cannelli a gas e cannello collegati direttamente alla fonte di alimentazione ESP-150) . Se l’apparecchio deve essere usato con una cassa idraulica remota, spostare P45 sulla presa J5 (MECH) .
SeZIONe 3 INSTallaZIONe WaRNINg MaKe SuRe POWeR SWITch ON cONSOle IS IN Off POSITION aND PRIMaRY INPuT POWeR IS De-eNeRgIZeD. Voltage Divider adjustment It may be necessary to adjust the Voltage Divider or VDR to match the particular height control system . There are two default settings for the PowerCut models as shipped from the factory: •...
. Fig . 11 - Per applicazioni meccanizzate mediante torcia schermata in linea, rimuovere il corpo scorrevole del passafilo attraverso la lamiera nella parte anteriore dell’ESP-150 e stringere con un dado di sicurezza . acqua IN (+)
Collegare i tubi del gas ai regolatori e raccordi appropriati (adattatori: 74S76, aria; 19X54, Ar/H ) sul pannello posteriore dell’ ESP-150 . I collegamenti vanno assicurati con una chiave per dadi, inclusi quelli già inseriti . (3) Regolatori filtro aria N°...
SeZIONe 3 INSTallaZIONe cOllegaMeNTI Collegare la terminazione ad ansa del cavo composto al perno nell’angolo in basso a sinistra del pannello anteriore . Stringere bene il bullone . Collegare elettronica- mente il cavo al pezzo da lavorare . Il collegamento deve essere effettuato su una superficie metallica visibile e pulita, priva di vernice, ruggine, scaglie di lavorazione ecc .
SeZIONe 4 fuNZIONaMeNTO cONTROlS aND INDIcaTORS This section provides descriptions of the power source controls and general operating procedures plus, some tips on cut quality . Topping up the coolant Level indicator for the coolant Connection for return cable Ampere and Voltmeter Connection for torch Mains voltage switch Switch for gas...
INDIcaTORI Gli indicatori luminosi di stato situati nella parte anteriore del coperchio della console ESP-150 consentono il controllo delle condizioni della circuiteria durante le normali operazioni di taglio ad arco plasma . La familiarità con la corretta sequenza degli eventi e l’attenta osservazione degli indicatori luminosi di stato consentono all’utente di...
Aprire lentamente le valvole delle bombole di gas . la tensione è disponibile operando l’interruttore di accensione (On-Off POW- Portare gli interruttori MODAL . GAS (GAS MODE) e POWER dell’ESP-150 rispet- eR) sul coperchio a cerniera anteriore, tivamente su AZIONE (OPERATE) ed OFF .
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“on”. aTTeNZIONe Posizionare l’eSP-150 ad almeno 3 metri dall’area di taglio. Scintille e scorie calde risultanti dalle operazioni di taglio possono danneggiare l’unità. à fig. 8 - effetto della velocit di taglio Con un angolo di taglio positivo, le dimensioni della parte in alto saranno legger- mente inferiori a quelle della parte in basso .
SeZIONe 4 fuNZIONaMeNTO STaND-Off e QualITÀ DI TaglIO Lo stand-off (tensione d’arco) influisce direttamente sulla qualità e squadratura del taglio . Prima di iniziare le operazioni di taglio, si raccomanda di impostare tutti i parametri di taglio in base alle condizioni suggerite dalla ditta produttrice .
SeZIONe 4 fuNZIONaMeNTO fORMaZIONe DI ScORIe La velocità di taglio, la selezione del gas e le variazioni nella composizione dei metalli contribuiscono alla formazione di scorie . Il corretto stand-off di taglio è un altro elemento che influisce sulla formazione di scorie . Se la tensione d’arco è...
Di seguito viene elencata una serie di problemi comuni di taglio e la loro probabile causa . Se si determina che la causa dei problemi è l’ESP-150, fare riferimento alla sezione lo scatto dell’interruttore di circuito di questo manuale riguardante la manutenzione . Se, dopo avere consultato la sezione (situato sotto la copertura a cerniera) può...
SeZIONe 4 fuNZIONaMeNTO cuT DaTa The cutting speeds and conditions in the following tables were selected to give the best quality with a particular gas combi- nation at a specific current . Consumables - Refer to PT-26 Torch manual for recommended parts for these conditions . Use of parts in combinations and applications other than as described herein can result in damage to the torch or poor performance .
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SeZIONe 4 fuNZIONaMeNTO cutting Parameters for the PT-26 and eSP-150 PT-26 Stainless Steel 300 amp cutting Data PT-26 Stainless Steel cutting Data...
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SeZIONe 4 fuNZIONaMeNTO Table 4-1. PT-26 carbon Steel cutting Data Material Start gas Plasma gas Shield gas current Travel Speed cutting height Thickness Type/Pressure Type/Pressure Type/Pressure (amps) ipm(M/m) in.(mm) in.(mm) psi(bar) psi(bar) psi(bar) 1/8 (3 .2) 195 (4 .95) 3/16 (4 .7) 150 (3 .8) 1/4 (6 .35) 100 (2 .58)
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ESP-150 Sistema Cortador Plasma Manual de Instrução (PT) este manual fornece instruções de instalação e operação para os seguintes componentes que iniciam com o Número deSérie PORJ129127: 0558003744...
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ceRTIfIQue-Se De Que eSTaS INfORMaÇÕeS chegueM aTÉ O OPeRaDOR. VOcÊ PODe ObTeR MaIS cÓPIaS aTRaVÉS De Seu fORNeceDOR. cuIDaDO estas INSTRuÇÕeS são para operadores com experiência. caso não esteja familiarizado com as normas de operação e práticas de segurança para solda elétrica e equipamento de corte, recomendamos que leia nosso folheto, “formulário 52-529 de Precauções e Práticas de Segurança para Solda elétrica, corte e goivagem”.
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ESP-150 ESPECIFICAÇÕES DO FORNECIMENTO DE ENERGIA . . . . . . . . . . . . . . . . .
Indicazioni per la sicurezza Gli utenti dell’attrezzatura per la saldatura e il taglio al plasma ESAB hanno la responsabilità di accertarsi che chiunque lavori al dispositivo o accanto ad esso adotti tutte le idonee misure di sicurezza . Le misure di sicurezza devono soddisfare i requisiti che si applicano a questo tipo di dispositivo per la saldatura o il taglio al plasma .
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SeZIONe 1 INDIcaZIONI PeR la SIcuReZZa la SalDaTuRa e Il TaglIO al PlaSMa POSSONO eSSeRe PeRIcOlOSI PeR l’OPeRaTORe e cOlORO che glI SI TROVaNO accaNTO. aDOTTaRe le OPPORTuNe PRecauZIONI DuRaNTe aVVeRTeNZa la SalDaTuRa O Il TaglIO. INfORMaRSI Delle MISuRe DI SIcuReZZa aDOTTaTe Dal PROPRIO DaTORe DI laVORO, che SI DeVONO baSaRe SuI DaTI RelaTIVI al PeRIcOlO INDIcaTI Dal PRODuTTORe.
Ideal para cinzelador plasma eSP-150 eSPecIfIcaÇÕeS DO fORNecIMeNTO De eNeRgIa Modelo de Voltagem de Entrada 50 Hz ........380-400 / 415 Vac, 3 Fase 50/60 Hz Modelo de Corrente de Entrada 50 Hz .
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SeZIONe 2 DeScRIÇÃO PT-26 especificações Técnicas (gás Plasma) Tipo de Gás , Air, AR-H Pressão 100 psig (6 .9 bar) Fluxo 240 cfh (6 .8 M Pureza Necessária - 99 .5% min ., N -99 .995% min ., Ar - limpo e seco Reguladores de Serviço de Gás inerte R-76-150-580LC...
DeScRIÇÃO The ESP-150 system is available as pre-engineered basic packages or can be ordered as individual parts and pieces for a custom system . The basic pre-engineered systems contain the ESP-150 console, plasma torch, appropriate regulators for the gases indicated, and torch coolant .
. energia. A Fonte de Energia ESP-150 está equipada com uma alça que per- mite erguer a unidade . Certifique-se de que o dispositivo para levantar tem uma capacidade apropriada para levantar a unidade com segurança . Con- sulte ESPECIFICAÇÕES para o peso da unidade .
SeZIONe 3 INSTalaÇÃO cONexÕeS elÉTRIcaS De eNTRaDa PRIMÁRIa aDVeRTÊNcIa 1 . Um conector de fio (parede) desconectado, com fusível ou protetor de M e D I Da S D e P R e c au Ç ÃO D e V e M SeR TOMaDaS PaRa fORNeceR uMa circuito, deve ser fornecido no painel de energia principal .
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SeZIONe 3 INSTalaÇÃO aDVeRTÊNcIa 2 . Modelos 50 hz - Como enviado de fábrica, o ESP-150 está configurado O chOQue elÉTRIcO PODe MaTaR ! Me- para uma voltagem maior conectável . Se estiver utilizando outras voltagens didas de precaução devem ser tomadas de entrada, as ligações na placa terminal (TB) dentro da unidade devem ser...
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SeZIONe 3 INSTalaÇÃO 3 . Os códigos de segurança especificam que o Cabo de Energia do fio TERRA seja o último o interromper a conexão o cabo deveria ser arrancado da uni- dade . Certifique-se de cortar e tirar o fio como mostrado na Figura 6 . aDVeRTÊNcIa antes de fazer quaisquer conexões aos terminais de saída de energia, certifique-...
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Selección del modo de control para el funcionamiento con la caja de tuberías remota El ESP-150 se suministra de fábrica con un Enchufe P45 conectado al receptáculo J4 (MAN) (los gases del soplete y el soplete se conectan directamente a la fuente de alimentación ESP- 150) .
SeZIONe 3 INSTalaÇÃO WaRNINg MaKe SuRe POWeR SWITch ON cONSOle IS IN Off POSITION aND PRIMaRY INPuT POWeR IS De-eNeRgIZeD. Voltage Divider adjustment It may be necessary to adjust the Voltage Divider or VDR to match the particular height control system . There are two default settings for the PowerCut models as shipped from the factory: •...
Se um Maçarico PT-26 Ligado estiver sendo utilizado em uma instalação mecanizada onde apenas um sinal de arco inicial é exigido, conecte o Interruptor de Manuseio Remoto Opcional, número de peça do ESAB 2075600, para o Receptáculo do Interruptor do Maçarico no painel de conexões em frente ao console ESP- 150 .
Conecte as mangueiras de gás aos reguladores a às ajustagens apropriadas (Adaptadores: 74S76, Ar; 19X54, Ar/H ) no painel painel traseiro ESP-150 . As conexões devem ser apertadas com chave incluindo aquelas plugadas (Fig . 14) (3) Reguladores do filtro...
SeZIONe 3 INSTalaÇÃO cONexÕeS De TRabalhO e TeRRa Conecte o terminal traseiro da montagem do cabo de trabalho para prender no canto inferior esquerdo do painel frontal . A porca deve ficar bem apertada . (Fig . 6) . Conecte o cabo de trabalho à peça de trabalho eletronicamente . A conexão deve ser feita para uma superfície de metal exposta e limpa sem tinta, ferrugem, escala de fábrica etc .
SeZIONe 4 OPeRaÇÃO cONTROlS aND INDIcaTORS THIS SECTION PROVIDES DESCRIPTIONS OF THE POWER SOURCE CONTROLS AND GENERAL OPERAT- ING PROCEDURES PLUS, SOME TIPS ON CUT QUALITY . Topping up the coolant Level indicator for the coolant Connection for return cable Ampere and Voltmeter Connection for torch Mains voltage switch...
PARA A QUALIDADE DO CORTE . cONTROleS e INDIcaDOReS A luz de status localizada na frente da tampa do console ESP-150 fornece as condições de circuito durante uma operação normal de corte do Plasmarc . Conhecendo a se- quência apropriada dos eventos e observando as luzes de status, é possível resolver os problemas do console em pouco tempo .
DISSO O ReSfRIaMeNTO IMPRÓPRIO PODe cauSaR DaNOS aOS cOMPO- NeNTeS INTeRNOS. MaNTeNha OS PaI- 2 . Coloque os interruptores ESP-150 GAS MODE e POWER nas posições OPER- NÉIS laTeRaIS fechaDOS QuaNDO a ATE e OFF . uNIDaDe fOR lIgaDa. ceRTIfIQue-Se De Que eSTÁ...
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Posicione o eSP-150 pelo menos 10 pés (3 metros) da área de corte. as faíscas da operação de corte podem danificar a unidade. fig. 8 - efeito da Velocidade do corte Com um ângulo de corte positivo, a dimensão do topo é...
SeZIONe 4 OPeRaÇÃO DISTaNcIaMeNTO e QualIDaDe DO cORTe O distanciamento (Voltagem do Arco) tem uma influência direta na qualidade e simetria do corte . Recomenda-se que todos os parâmetros de corte sejam configurados às condições sugeridas pelo fabricante . Consulte as Tabelas de Processo para recomendações .
SeZIONe 4 OPeRaÇÃO fORMaÇÃO DO SeDIMeNTO A velocidade do corte, seleção do gás e as variações na composição do metal contribuem para uma formação sedimentar . A distância correta do corte tem também uma influência na formação do sedimento . Se a voltagem do arco é...
PRObleMaS cOMuNS DO cORTe aDVeRTÊNcIa A seguir há uma lista dos problemas de corte mais comuns e suas causas . Se os probelmas forem determinados como de causa do ESP-150, consulte a uM INTeRRuPTOR SOlTO (lOcalIZaDO abaIxO Da caPa) PODe INDIcaR uM seção de manutenção neste manual .
SeÇÃO 4 OPeRaÇÃO cuT DaTa The cutting speeds and conditions in the following tables were selected to give the best quality with a particular gas combi- nation at a specific current . Consumables - Refer to PT-26 Torch manual for recommended parts for these conditions . Use of parts in combinations and applications other than as described herein can result in damage to the torch or poor performance .
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SeÇÃO 4 OPeRaÇÃO cutting Parameters for the PT-26 and eSP-150 PT-26 Stainless Steel 300 amp cutting Data PT-26 Stainless Steel cutting Data...
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SeÇÃO 4 OPeRaÇÃO Table 4-1. PT-26 carbon Steel cutting Data Material Start gas Plasma gas Shield gas current Travel Speed cutting height Thickness Type/Pressure Type/Pressure Type/Pressure (amps) ipm(M/m) in.(mm) in.(mm) psi(bar) psi(bar) psi(bar) 1/8 (3 .2) 195 (4 .95) 3/16 (4 .7) 150 (3 .8) 1/4 (6 .35) 100 (2 .58)
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. 1 . Shut off input power at the main disconnect switch . 2 . Lift the top lid of the ESP-150 and unplug the torch switch cord . 3 . Close the lid .
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SecTION 5 MaINTeNaNce c. SPaRK gaP aDJuSTMeNT The spark gap, which is part of the high frequency generator, is factory set at 0 .040-in . (+/- 0 .002) . After extended operation or if erratic operation is noted, it may be neces- Voltages in plasma cutting equipment sary to readjust or replace the electrodes .
SecTION 5 MaINTeNaNce TROubleShOOTINg Check the problem against the symptoms in the following troubleshooting guide . If the cause cannot be quickly located, shut off the input power, open up the unit, and perform a simple visual inspection of all the components and wiring .
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SecTION 5 MaINTeNaNce 7. No pilot arc - pilot arc contactor (Pac) drops out when main contactor (Mc) activates at end of 2-second preflow. a . Check for low open circuit voltage . It should be around 370 V at nominal line voltage . b .
SecTION 5 MaINTeNaNce 15. The thermal cut-out trips frequently. Make sure that you are not exceeding therated data for the power source (i .e . that theunit is not being over- loaded) . 16. Poor welding performance. Check that the welding current supply andreturn cables are correctly connected .Check that the correct current value is set .Check that the correct electrode is beingused .Check the mains power supply fuses .
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SecTION 5 MaINTeNaNce 6 . Release torch switch . a . MC opens and the cutting arc shuts off . b . Gases continue to flow (postflow) for approximately another 10 seconds at which time the PGSV and CGSV will close, opening PCPS and CGPS . NOTE: A new cutting cycle can be started anytime during the postflow. As soon as the torch switch is depressed, the remaining postflow time will cancel and the normal preflow time will start.
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SecTION 5 MaINTeNaNce c. STaTuS lIghT TROubleShOOTINg chaRT Proper Input Power Applied 1 . Check open circuit voltage . ROS ON Should be about 370 VDC . (Dis- connect HF to avoid damaging Does meter .) TORCH ON 2 . Check input power . Light turn 3 .
To ensure proper operation, it is recommended that only genuine ESAB parts and products be used with this equipment. The use of non-ESAB parts may void your warranty. Replacement parts may be ordered from your ESAB Distributor.
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section 6 replacement parts item part no Description sYmBol 0558002680M PANEL FRONT 0558002683Y PANEL TOP 0558002681Y PANEL SIDE LEFT 0558002682Y PANEL SIDE RIGHT 0558002678M PANEL BASE CONTROL PANEL TOP ASSY 0558002806 (Includes Items 7 thru 10) 680718 CONTROL PANEL TOP SHELL 0558003773 PANEL CONTROL SILKSCREENED 0558003775...
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section 6 replacement parts item part no Description sYmBol PANEL REAR ASSY 0558002800M (Includes Items 23 thru 41) 0558002679M PANEL REAR 0558004077 SHROUD MACHINE FAN 16” 0558004055 BLADE MACHINE FAN 16” 0558000749 MOTOR MACHINE FAN 1/3 HP 17300008 RESISTOR 8 OHM 300W R20,R21,R30,R31 MANIFOLD GAS CONTROL ASSY 0558002810...
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section 6 replacement parts Not Shown Detail Showing CE Unit...
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section 6 replacement parts item part no Description sYmBol HIGH FREQUENCY ASSY 50HZ 0558002728 (Includes Items 44 thru 70) 0558002804M PANEL HIGH FREQUENCY ASSY 30845M PANEL DIVIDER 30859 AUTOTRANSFORMER HIGH FREQUENCY HFATR 0558007469 TRANSFORMER HIGH FREQUENCY HFTR 0558007163 CAPACITOR .002uF 10KWV C18A 0558007470 CAPACITOR 2500pF 15KV...
revision historY Revision “C” - 07/2004 - Revised with updated schematic diagrams. Made various editorial changes also. Revision “C” - 08/2006 - Replacement parts section, front view, changed item 11 from: p/n 950812 to: 636702. Revision “D” - 02 / 2007 - updated / replaced Replacement Parts section. Revision “F”...
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ESAB Saldatura S.p.A. arGentina ESAB (Malaysia) Snd Bhd ESAB Ges.m.b.H Mesero (Mi) CONARCO Shah Alam Selangor Vienna-Liesing Tel: +39 02 97 96 81 Buenos Aires Tel: +60 3 5511 3615...