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Exlar EXP-24 Bedienungsanleitung

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INSTALLATION & SERVICE MANUAL
Information furnished by EXLAR Corporation is believed to be accurate and reliable. However, no responsibility is
assumed by EXLAR Corporation for its use. EXLAR reserves the right to change the design and operation of the
equipment described herein and any associated motion products that may appear in this document. Information
in this document pertaining to equipment not furnished by EXLAR should be confirmed by that equipment
manufacturer. EXLAR assumes no responsibility for changes to information by other manufacturers or errors in
that information or the description of that information. Information in this document is subject to change without
notice.
EXP 24 Manual
PN 47676
Revision H
EXP-24 CONTROLLER
0081
163694
Class I Division 1
Groups B, C, D, T5
II 2 G
LCIE 09 ATEX
3057 X
Ex d II B T5
IP66
1
1/9/14
Exlar Corporation
952-500-6200

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Inhaltsverzeichnis
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Inhaltszusammenfassung für Exlar EXP-24

  • Seite 1 Information furnished by EXLAR Corporation is believed to be accurate and reliable. However, no responsibility is assumed by EXLAR Corporation for its use. EXLAR reserves the right to change the design and operation of the equipment described herein and any associated motion products that may appear in this document. Information in this document pertaining to equipment not furnished by EXLAR should be confirmed by that equipment manufacturer.
  • Seite 2 (see Terms and Conditions above), provided, however, that written notice of claimed defects shall have been given to Exlar within thirty (30) days from the date of any such defect is first discovered. The product(s) claimed to be defective must be returned to Exlar, transportation prepaid by Buyer, with written specification of the claimed defect.
  • Seite 3 Exlar be liable under this warranty otherwise for special, incidental or consequential damages, whether similar or dissimilar, of any nature arising or resulting from the purchase, installation, removal, repair, operation, use or breakdown of the product(s) or any other cause whatsoever, including negligence.

  • Seite 4: Inhaltsverzeichnis

    Digital I/O ..................................50 4-20 mA Analog Input ............................... 52 4-20 mA Analog Outputs ..............................53 Serial Communications Port.............................. 54 Declaration of Conformity ..............Error! Bookmark not defined. Product Marking ..........................56 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 5: Safety Considerations

    As with any electro-mechanical device, safety must be considered during the installation and operation of the actuator and controller. Throughout this manual you will see paragraphs marked with CAUTION and WARNING signs as shown below. WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 6 CAUTION EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 7 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 8 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 9 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 10 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 11 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 12 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 13 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 14 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 15 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 16 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 17 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 18 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 19 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 20 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 21 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 22 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 23 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 24 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 25 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 26 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 27 опасни местоположения. Всяко допълнително оборудване, използвано за инсталиране на уредитем като кабели, кабелни уплътнения, предпазители и т.н., и техниките за инсталиране трябва да отговарят на локалните кодове за употреба на опасни местоположения. EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 28 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 29 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 30: Introduction

    Manufactured by Exlar Corporation. For Actuator / Motor installation refer to the corresponding manual, for example EL100 Actuator Installation manual, Exlar PN 44465. Application The EXP-24 is designed to meet general industrial motion control requirements for high temperature hazardous locations. Typical applications include gas turbine guide vane and valve motion control. General Specifications The controller is designed to be used specifically with the EL100 Actuator but can be used to drive most three phase linear actuators and rotary motors with similar ratings.

  • Seite 31: Controller Ordering Guide

    D = Vent and Drain Selection D = Drain Only V = Vent Only B = Both (Drain and Vent) EEE = Customer Code FFFFF = Part Number Identification label Typical Label EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 32: Installation

    Horizontal mounting will defeat the function of the vent and drain. WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 33 Hungarian EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 34 17 ft-lbs (23 Nm) efter en elektrisk installation för att bibehålla ordentlig försegling vid drift i farliga miljöer. Actuator / Motor Actuator / Motor Feedback Port Power Port PLC I-O Ports 24 V Incoming Power Port Mounting Dimensions EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 35: System Overview

    Digital Output 1 Digital Output 2 Common 4-20mA Analog Output 1 4-20mA Analog Output 2 Modbus RS 485 Port Motor Power R,S,T & PE Motor Term Resolver Feedback System Overview EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 36: Electrical Installation

    EXP Controller and the Actuator/ Motor must not exceed 20 feet in length. 20 ft. max Motor power cable 24 V dc Input Power Actuator / EXP 24 Motor Controller Motor feedback cable Controller I-O PE Connection Wiring Overview Grounding WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 37 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 38: Shielding

    / exit point. This is most easily accomplished with EMC type cable glands that provide 360° contact between the shell and shield. Tape or heat shrink applied to cable end EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 39 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 40 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 41 CAUTION EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 42 WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 43 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 44 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 45: Exp 24 Controller Wiring

    ANALOG OUT 2 – 5 J3 24 V DC RETURN 24 V DC RETURN 24 VDC + 24 VDC + Controller Wiring Table, Attached to Interior of Controller Cover EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 46: Input Power Wiring

    Input Power Wiring WARNING EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 47 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 48: Motor Power Wiring

    20 ft. max EXP 24 Controller R Actuator / Motor Shield Function Terminal Motor R Phase Motor S Phase Motor T Phase Motor PE EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 49: Motor Feedback Wiring

    Function Terminal Function Terminal Cos Shield Ref Shield Cos Low Ref Low Cos High Ref High Sin Shield ACT Temp Shied Sin Low ACT Temp Sin High ACT Temp EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 50: Digital I/O

    I/O must be supplied by an external 24 V DC supply. The functions of the I/O are fully programmable and setup on the I-O page of the Expert Software Inputs The EXP-24 provides two digital inputs, Input 1 and Input 2, each input consists of a signal line and a return line. Function...
  • Seite 51 500 V DC + 24 V Exp 24 Isolated Output Circuit Typical PLC Input Circuit Output 1 or 2 Power Output 1 or 2 Signal Common Digital Output Circuit EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 52: 4-20 Ma Analog Input

    12 bit (4096) Linearity +/- 1 % over 20mA Typical PLC with Isolated 4-20 mA Analog Output Exp 24 non-isolated 4-20mA Analog Input Circuit 4-20 mA Analog Input Circuit EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 53: 4-20 Ma Analog Outputs

    +/- 1% of 20mA Isolation from PE and Supply 500 V Exp 24 Isolated 4-20mA Analog Output Circuit Typical PLC 4-20 mA Analog Input 4-20 mA Analog Output Circuit EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 54: Serial Communications Port

    Serial Data A (TX -) Serial Data B (TX +) Serial Data Common Serial Data Term Resistor Typical Host or 485 Converter EXP 24 Isolated RS 485 Circuit Serial Communication RS 485 Circuit EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...
  • Seite 55 EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

  • Seite 56: Product Marking

    Ex II 2 G Ex d IIB T5 Gb 0081 LCIE 09 ATEX 3057 X English 17 Special Conditions for Safe Use (Denoted by X after Certificate Number) Operating Ambient Temperature: -29°C to +82°C EXP 24 Manual 1/9/14 PN 47676 Exlar Corporation Revision H 952-500-6200...

Inhaltsverzeichnis