Operation - REMS Turbo K Betriebsanleitung

eng
Allen-key
REMS Herkules stock support
REMS REG 10 – 54 E
1.2.1. Working range REMS Turbo K
Sawblade
Max. cutting depth
Cross-sections:
Materials: steel, stainless steel, non-ferrous metal, light metal,
plastic etc. up to a strength of ap p rox. 1000 N/mm²
Right-angled cuts and bevel cuts up to 45°
1.2.2. Working range REMS Turbo Cu-INOX
Sawblade
Stainless steel pipes, copper pipes and other materials
1.3.1. Speed/cutting rate REMS Turbo K
Sawblade speed, no-load
Sawblade speed, full-load
Cutting rate at full load
1.3.2. Speed/cutting rate REMS Turbo Cu-INOX
Sawblade speed, no-load
Sawblade speed, full-load
Cutting rate at full load
1.4.1. Electrical data REMS Turbo K
230 V 1~; 50 – 60 Hz; 1200 W; 5.7 A or
110 V 1~; 50 – 60 Hz; 1200 W; 11.4 A;
fuse (mains) 10 A (B), intermittent operation S3 20% 2/10 min, all-insulated,
interference-suppressed.
1.4.2. Electrical data REMS Turbo Cu-INOX
230 V; 50 – 60 Hz; 500 W; 2.5 A or 110 V; 50 – 60 Hz; 500 W; 5.0 A;
fuse (mains) 10 A (B), intermittent operation S3 20% 2/10 min, all-insulated,
interference-suppressed.
1.5. Dimensions
L × W × H:
1.6. Weights
REMS Turbo K
REMS Turbo Cu-INOX
1.7. Noise data
Workstation-related emission data
Sound capacity level
1.8. Vibrations
Weighted effective value of acceleration
REMS Turbo Cu-INOX
REMS Turbo K
The indicated weighted effective value of acceleration has been measured
against standard test procedures and can be used by way of comparison with
another device. The indicated weighted effective value of acceleration can also
be used as a preliminary evaluation of the exposure.
CAUTION
The indicated weighted effective value of acceleration can differ during operation
from the indicated value, dependent on the manner in which the device is used.
Dependent upon the actual conditions of use (periodic duty) it may be necessary
to establish safety precautions for the protection of the operator.
2. Commissioning
CAUTION
Do not carry the machine by the motor handle, but with both hands on
the stand.
2.1. Electrical connection
DANGER
Note the mains voltage! Before connecting the machine, check whether the
voltage on the rating plate matches the mains voltage. If you work with cooling
lubricant or in humid environment, the machine has to be run with a residual
current – operated circuit – breaker (a.e.: earth leakage circuit breaker, FI-breaker
30 mA).
2.2.1. Setting up REMS Turbo K
Attachment to workbench by four M 10 bolts (length 20 mm plus worktop thick-
ness) from underneath into the cooling lubricant container.
Fill the cooling lubricant container (14) with the supplied cooling lubricant REMS
Spezial (2 liters). For drinking water pipes use REMS Sanitol.
To empty the coolant lubricant container detach the short hose section of the
coolant lubricant pump from the gear unit housing, hold it in a container, and
switch on the machine.
074005
120100
113835
225 × 2 × Ø 32 mm
78 mm
pipe, section, solid
225 × 2 × Ø 32 mm
Ø ≤ 76 mm
115 rpm
73 rpm
52 m/min
60 rpm
40 rpm
28 m/min
425 × 490 × 600 mm (16¾" × 19⅓" × 23⅔")
22 kg (48 lbs)
17 kg (37 lbs)
90 dB (A)
105 dB (A)
12.2 m/s²
20.1 m/s²
2.2.2. Setting up REMS Turbo Cu-INOX
Attachment to workbench by four M 10 bolts (length 65 mm plus worktop thick-
ness) and nuts.
2.3. Mounting (changing) the sawblade
WARNING
Pull out the mains plug!
While making a selection of a sawblade, please note that the space of the
toothing shall be smaller than the wall thickness of the material to be cut.
Otherwise the sawblade gets jammed and breaks.
Unhook the tension spring (1) using a screwdriver. Disconnect the connecting
strap (3). Remove the four screws from the safety cover (4) using the supplied
Allen key and take off the complete safety cover (4) to the front (do not dismantle
it!). Undo the hex. nut for fastening the sawblade (right-hand thread) using the
supplied ring spanner, size WAF 27. Remove the shim. Insert (change) the
sawblade (7).
NOTICE
Only use genuine REMS universal circular sawblades!
The extra holes in the sawblades for the REMS Turbo are arranged offset, so
that the sawblade can only be fitted with its teeth pointing in the sawing direc-
tion.
Fit the shim, tighten the hex. nut,
WARNING
on no account omit to fit the safety cover (risk of accidents).
Attach the tension spring (1) and the connecting strap(3).

3. Operation

WARNING
Chuck material savely! Apply moderate feed pressure!
3.1. Operating sequence
Chuck the material such that the mark on the visor (6) is above the required
parting point. Clamp the material with the chucking lever (16). Do not chuck
excessively, particularly thin-walled pipes, to avoid oval deformation. Otherwise,
during operation, tensions will break free which could lead to a breakage of the
sawblade. Operate the fingertip switch in the feed handle (2) and saw through
the material. If the material to be chucked is less than half the width of the vice,
a stock of identical size must be placed in the empty side of the vice so that
the vice holds the material parallel. If, e.g. due to a resharpened sawblade, the
workpiece cannot be thoroughly cut, a support is to be put under the workpiece.
REMS Turbo K: For thin-walled pipes use clamp insert (Art.No. 849170)!
3.2. Material support
WARNING
Long bar stock must be supported using the REMS Herkules (Art.No. 120100).
3.3. Cooling lubricant (REMS Turbo K)
If operation is with an automatic cooling lubricant unit, cooling and lubrication
must be with REMS Spezial or REMS Sanitol (for drinking water pipes). These
cooling lubricants ensure a tidy sawing cut, long life of the sawblades and a
smooth sawing sequence.
3.4. Length stop (REMS Turbo K)
If several parts of identical length have to be sawn off, the length stop can be
set to the required part length in the range from 5 to 300 mm. To do so, loosen
the clamping bolt (11), position the length stop to the required part length, and
retighten the clamping bolt.
3.5. Sawing bevels (REMS Turbo K)
Release the clamping lever (8) on the bearing block (10). Set the bevel angle
using the scale (9). Tighten the clamping lever. The posi tion of the clamping
lever handle can be changed by lifting the handle vertically upwards and turning
it.
3.6. Sawing of hard-to-machine materials (REMS Turbo K)
To saw stainless steel, use the electronic speed control (Art.No. 565051). Cool
and lubricate with REMS Spezial or REMS Sanitol (for drinking water pipes).
According to the regulations of pipe manufacturers, stainless steel pipes of
pressfitting-systems have to be dry-cut. For this, apply REMS Turbo Cu-INOX
(Art.No. 849005) with REMS circular metal sawblade HSS, especially for stain-
less steel pipes.
3.7. Deburring
Outside/inside pipe deburring (only REMS Turbo Cu-INOX)
With the REMS REG 10 – 54 E pipes of Ø 10 – 54 mm, Ø ½ – 2⅛" can be
deburred on the inside and outside. There is a bit holder on the back of the
cutting wheel shaft (Fig. 4).
4. Cooling lubricant
REMS Spezial: High alloy mineral oil-based cooling lubricant. For all materials:
steels, stainless steels, nonferrous metals, plastics. Convenient to work with.
Can be washed out with water, tested by experts.
NOTICE
Mineral oil-based cooling lubricants are not approved for drinking water pipes
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