Inhaltsverzeichnis
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3
3
TS1
TS1
TS1
TS1
J11
J11
J11
J11
SEC1
SEC1
SEC1
SEC1
SEC2
SEC2
SEC2
SEC2
CHOKE1
CHOKE1
CHOKE1
CHOKE1
+12VDC
+12VDC
TEMP
TEMP
/OVERTEMP
/OVERTEMP
CIRCUIT
CIRCUIT
NTC
NTC
NTC
NTC
D3
D3
Q5
Q5
Q5
Q5
/START
/START
24VAC RETURN
24VAC RETURN
24VAC SUPPLY
24VAC SUPPLY
OK-TO-MOVE
OK-TO-MOVE
(5A @ 250VAC / 30VDC)
(5A @ 250VAC / 30VDC)
TEST POINTS
TEST POINTS
D59 PCR
D59 PCR
D59 PCR
D59 PCR
GND1
GND1
COMMON
COMMON
GND2
GND2
COMMON
COMMON
+12V1
+12V1
+12 VDC SUPPLY
+12 VDC SUPPLY
48V1
48V1
+48 VDC SUPPLY
+48 VDC SUPPLY
D78 CSR
D78 CSR
D78 CSR
D78 CSR
I_DMD_1
I_DMD_1
CURRENT DEMAND
CURRENT DEMAND
TIP_SEN
TIP_SEN
TIP DRAG SENSE
TIP DRAG SENSE
SEC1
SEC1
SEC1
SEC1
SEC2
SEC2
SEC2
SEC2
CHOKE1
CHOKE1
CHOKE1
CHOKE1
D2
D2
NTC
NTC
NTC
NTC
TEMP
TEMP
/OVERTEMP
/OVERTEMP
CIRCUIT
CIRCUIT
3
3
Handbuch 0-5398DE
2
2
L1
L1
L1
L1
-V OUT 1
-V OUT 1
-V OUT 1
-V OUT 1
E64
E64
ELECTRODE1
ELECTRODE1
ELECTRODE1
ELECTRODE1
TIP1
TIP1
TIP1
TIP1
E35
E35
PILOT IGBT
PILOT IGBT
PILOT IGBT
PILOT IGBT
WORK1
WORK1
WORK1
WORK1
J9
J9
J9
J9
78
78
/PIP
/PIP
1
1
79
79
2
2
80
80
3
3
81
81
4
4
82
82
5
5
6
6
83
83
7
7
J10
J10
J10
J10
P10
P10
P10
P10
1
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
+12VDC
+12VDC
6
6
6
6
7
7
7
7
8
8
8
8
J2
J2
FERRITE
FERRITE
FILTER
FILTER
L2
L2
L2
L2
AC
AC
AC
AC
OVERTEMP
OVERTEMP
OVERTEMP
OVERTEMP
GAS
GAS
GAS
GAS
DC
DC
DC
DC
ERROR
ERROR
ERROR
ERROR
Current Control
Current Control
Current Control
Current Control
LATCH
LATCH
SET
SET
RUN
RUN
+OUT_1
+OUT_1
+OUT_1
+OUT_1
RAR
RAR
2
2
ESAB CUTMASTER 120
ATC CONNECTOR
ATC CONNECTOR
J1
J1
J1
J1
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
-
-
+
+
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE STANDARD ON A80 & A120 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
CNC INTERFACE OPTIONAL ON CM102 & CM152 UNITS
40 PIN RIBBON CABLE SIGNALS
40 PIN RIBBON CABLE SIGNALS
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
FULL FEATURED AUTOMATION INTERFACE PCB OPTION
1
1
-V_OUT_SIGNAL
-V_OUT_SIGNAL
M-L
M-L
2
2
/TIP_VOLTS
/TIP_VOLTS
M-L
M-L
3
3
/TIP_SENSE
/TIP_SENSE
M-L
M-L
4
4
/460V_IN
/460V_IN
L-M
L-M
5
5
/230V_IN
/230V_IN
L-M
L-M
6
6
CUR_SET
CUR_SET
L-M
L-M
To -V OUT 1
To -V OUT 1
7
7
/RAR (RAPID AUTO RESTART)
/RAR (RAPID AUTO RESTART)
L-M
L-M
on PCB1
on PCB1
8
8
/INRUSH
/INRUSH
L-M
L-M
9
9
/W1_ON
/W1_ON
L-M
L-M
10
10
SHDN
SHDN
L-M
L-M
11
11
/TORCH_SOLENOID
/TORCH_SOLENOID
L-M
L-M
12
12
/SOLENOID_ON
/SOLENOID_ON
L-M
L-M
P10
P10
P10
P10
P2
P2
P2
P2
13
13
/OK_TO_MOVE
/OK_TO_MOVE
L-M
L-M
14
14
/FAN_ON
/FAN_ON
L-M
L-M
1
1
1
1
1
1
15
15
/LATCH_ACTIVE
/LATCH_ACTIVE
L-M
L-M
2
2
2
2
2
2
16
16
/TORCH_SWITCH
/TORCH_SWITCH
M-L
M-L
3
3
3
3
3
3
17
17
/PIP
/PIP
M-L
M-L
4
4
4
4
4
4
18
18
AC_ON
AC_ON
M-L
M-L
5
5
5
5
5
5
19
19
CSR
CSR
M-L
M-L
6
6
6
6
6
6
20
20
/TORCH_SOLENOID_DETECT
/TORCH_SOLENOID_DETECT
M-L
M-L
7
7
7
7
7
7
21
21
/OVERTEMP
/OVERTEMP
M-L
M-L
8
8
8
8
8
8
22
22
V_IN
V_IN
M-L
M-L
23
23
+12VDC
+12VDC
M-L
M-L
24
24
+12VDC
+12VDC
M-L
M-L
25
25
COMMON
COMMON
M-L
M-L
26
26
COMMON
COMMON
M-L
M-L
29
29
MAIN_PCB_ID
MAIN_PCB_ID
M-L
M-L
34
34
460_IN
460_IN
M-L
M-L
35
35
+3.3VDC
+3.3VDC
L-M
L-M
36
36
TXD
TXD
M-L
M-L
37
37
RXD
RXD
M-L
M-L
38
38
COMMON
COMMON
L-M
L-M
39
39
D
D
M-L
M-L
J1
J1
ERROR IND
ERROR IND
FAULT
FAULT
MAX
MAX
MAX
MAX
OVER PRESSURE
OVER PRESSURE
MAX
MAX
INTERNAL ERROR
INTERNAL ERROR
90
90
SHORTED TORCH
SHORTED TORCH
85
85
CONSUMABLES MISSING
CONSUMABLES MISSING
90
90
90
90
80
80
START ERROR
START ERROR
75
75
PARTS IN PLACE
PARTS IN PLACE
70
70
INPUT POWER
INPUT POWER
65
65
UNDER PRESSURE
UNDER PRESSURE
85
85
85
85
MIN
MIN
TEST POINTS
TEST POINTS
80
80
80
80
TP1
TP1
GND
GND
TP2
TP2
+12 VDC
+12 VDC
TP3
TP3
+5 VDC
+5 VDC
TP4
TP4
3.3 VDC
3.3 VDC
75
75
75
75
TP5
TP5
0.v - 5.0 VDC / 0-100PSI
0.v - 5.0 VDC / 0-100PSI
TP6
TP6
1.8 VDC
1.8 VDC
TP7
TP7
CURRENT DEMAND
CURRENT DEMAND
70
70
70
70
+12VDC
+12VDC
65
65
65
65
D1
D1
D1
D1
MIN
MIN
MIN
MIN
J3
J3
J3
J3
+5VDC
+5VDC
3
3
0-100PSI / 0-4.5VDC
0-100PSI / 0-4.5VDC
2
2
1
1
PCB3
PCB3
LOGIC PCB
LOGIC PCB
Rev
Rev
Rev
Rev
Rev
Rev
Revisions
Revisions
Revisions
Revisions
Revisions
Revisions
By
By
By
By
By
By
Date
Date
Date
Date
Date
Date
AA
AA
INTRO ECO B1357
INTRO ECO B1357
RWH
RWH
03/31/09
03/31/09
AB
AB
ECO B1399
ECO B1399
RWH
RWH
05/05/09
05/05/09
AB
AB
ECO B1611
ECO B1611
RWH
RWH
05/05/09
05/05/09
Last Modified:
Last Modified:
Last Modified:
Last Modified:
Last Modified:
Last Modified:
Friday, December 11, 2009
Friday, December 11, 2009
09:02:19
09:02:19
09:02:19
09:02:19
09:02:19
09:02:19
ANHANG
1
1
1TORCH
1TORCH
PIP SWITCH
PIP SWITCH
PIP SWITCH
PIP SWITCH
TORCH SWITCH
TORCH SWITCH
TORCH SWITCH
TORCH SWITCH
1
1
AUTOMATION
AUTOMATION
2
2
TORCH SOLENOID
TORCH SOLENOID
3
3
4
4
5
5
6
6
7
7
8
8
WORK
WORK
WORK
WORK
J2
J2
J2
J2
14
14
}
}
OK TO MOVE
OK TO MOVE
13
13
12
12
CNC PINOUT
CNC PINOUT
11
11
10
10
3
3
1
1
9
9
7
7
4
4
8
8
7
7
11
11
8
8
6
6
14
14
12
12
5
5
}
}
4
4
/START / STOP
/START / STOP
3
3
2
2
1
1
*
*
*
*
To configure DIVIDED ARC VOLTS signal output
To configure DIVIDED ARC VOLTS signal output
No jumper installed for ARC VOLTS / 16.67
No jumper installed for ARC VOLTS / 16.67
Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 1 & 2 for ARC VOLTS / 30
Jumper pins 2 & 3 for ARC VOLTS / 50
Jumper pins 2 & 3 for ARC VOLTS / 50
P1
P1
P1
P1
J1
J1
J1
J1
E1
E1
E1
E1
1
1
2
2
3
3
}
}
+12VDC
+12VDC
/START / STOP
/START / STOP
4
4
*
*
(-)
(-)
5
5
}
}
DIVIDED ARC VOLTS
DIVIDED ARC VOLTS
(+)
(+)
6
6
7
7
(-)
(-)
K1
K1
K1
K1
}
}
ARC VOLTS
ARC VOLTS
8
8
(W/ 100K IN SERIES (2))
(W/ 100K IN SERIES (2))
(+)
(+)
9
9
10
10
PCB4
PCB4
11
11
12
12
}
}
OK-TO-MOVE
OK-TO-MOVE
K1
K1
13
13
AUTOMATION
AUTOMATION
INTERFACE PCB
INTERFACE PCB
14
14
GAS CONTROL
GAS CONTROL
REGULATOR
REGULATOR
SOLENOID
SOLENOID
ATC
ATC
VALVE
VALVE
FILTER
FILTER
AIR
AIR
INLET
INLET
PRESSURE
PRESSURE
TRANSDUCER
TRANSDUCER
A-12770_AA
A-12770_AA
PCB No:
PCB No:
PCB No:
PCB No:
PCB No:
PCB No:
Assy No:
Assy No:
Assy No:
Assy No:
Assy No:
Assy No:
Scale
Scale
Scale
Scale
Scale
Scale
Supersedes
Supersedes
Supersedes
Supersedes
Supersedes
Supersedes
Date:
Date:
Date:
Date:
Date:
Date:
MARCH 30, 2009
MARCH 30, 2009
Drawn:
Drawn:
Drawn:
Drawn:
Drawn:
Drawn:
References
References
References
References
References
References
NOTE:
NOTE:
NOTE:
NOTE:
NOTE:
NOTE:
RWH
RWH
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Capacitors are in Microfarads (UF)
Chk:
Chk:
Chk:
Chk:
Chk:
Chk:
App:
App:
App:
App:
App:
App:
SCHEMATIC, ESAB Cutmaster 100/120 20'/50' SL100 400V/208-460V
SCHEMATIC, ESAB Cutmaster 100/120 20'/50' SL100 400V/208-460V
TITLE:
TITLE:
TITLE:
TITLE:
TITLE:
TITLE:
Size
Size
Size
Size
Size
Size
DWG No:
DWG No:
DWG No:
DWG No:
DWG No:
DWG No:
3ph CE/Non-CE CCC/ 1/3ph CSA (Configured for 460V 3ph)
3ph CE/Non-CE CCC/ 1/3ph CSA (Configured for 460V 3ph)
D
D
D
D
D
D
42X1330
42X1330
42X1330
42X1330
42X1330
42X1330
1
1
D
D
C
C
B
B
A
A
Sheet
Sheet
Sheet
Sheet
Sheet
Sheet
1
1
1
1
1
1
of
of
of
of
of
of
1
1
1
1
1
1
A-7
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