Error Compensation; Linear Error Compensation - HEIDENHAIN ND 780 Handbuch

Error Compensation

The distance a cutting tool travels, measured by an encoder, can in
certain cases, differ from the actual tool travel. This error can occur
due to ball screw pitch error, or deflection, and tilting of axes. This
error can either be linear, or non-linear. These errors can be
determined with a reference measurement system, e.g. the VM 101
from HEIDENHAIN, or with gauge blocks. From an analysis of the
error it can be determined which form of compensation is required,
linear, or non-linear error.
The ND 780 provides the opportunity to compensate for these errors,
and each axis can be programmed separately with the appropriate
compensation.
Error compensation is only available when using linear
encoders.

Linear Error Compensation

Linear error compensation can be applied, if the results of the
comparison with a reference standard show a linear deviation over the
whole measuring length. In this case the error can be compensated by
the calculation of a single correction factor.
To calculate the linear error compensation use this formula:
Correction factor LEC = ((S – M) / M) x 10
measured length with reference standard
S
measured length with device at axis
M
Example:
If the length of the standard used is 500 mm, and the measured
length along the X-axis is 499.95, then the LEC for the X-axis is
100 parts per million (ppm).
LEC = ((500 – 499.95) / 499.95) x 10
the nearest whole number).
Once determined, the encoder's error information is entered

directly. Press the TYPE soft key to select LINEAR compensation.
Enter the compensation factor in parts per million (ppm), and press

the ENTER key.
ND 780
6
ppm with:
6
ppm = 100 ppm (rounded to
91