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CONTENTS
1.
INTRODUCTION ................................................................................................................................................................... E-2
1.1.
Check on delivery contents ................................................................................................................................................. E-2
1.2.
General Recommendations ................................................................................................................................................. E-2
1.3.
Safety Instructions ................................................................................................................................................................. E-2
1.4.
Electromagnetic Compatibility ............................................................................................................................................ E-2
2.
DESCRIPTION ....................................................................................................................................................................... E-3
2.1
Order codes, 8025 Batch, compact versions ................................................................................................................ E-3
2.2
Order codes, 8025 Batch, separate versions ................................................................................................................ E-3
2.3
Construction and measuring principle .............................................................................................................................. E-4
2.4
Dimensions .............................................................................................................................................................................. E-5
2.5
Technical Specifications ...................................................................................................................................................... E-7
3.
INSTALLATION ...................................................................................................................................................................... E-9
3.1
Installation guidelines ............................................................................................................................................................ E-9
3.2.
Installation ..............................................................................................................................................................................E-10
3.3.
Electrical wiring ....................................................................................................................................................................E-12
3.3.1. General Instructions for Electrical Connection ...............................................................................................E-12
3.3.2. How to use the cable clips (all versions) .........................................................................................................E-14
3.3.3. Using switches SENSOR INPUT and SENSOR SUPPLY (all versions) ..................................................E-15
3.3.4. Electrical wiring, compact version, 12-30 VDC .............................................................................................E-16
3.3.5. Electrical wiring, compact version, 115/230 VAC .......................................................................................E-17
3.3.6. Connecting the remote flow rate sensor to the Batch controller 8025 ....................................................E-18
3.3.7. Electrical wiring, panel version ...........................................................................................................................E-19
3.3.8. Allocation of the cable glands of a wall-mounted version ............................................................................E-20
3.3.9. Electrical wiring, wall-mounted version, 12-30 VDC ....................................................................................E-21
3.3.10 Electrical wiring, wall-mounted version, 115/230 VAC ................................................................................E-22
4.
CONFIGURATION ..............................................................................................................................................................E-23
4.1
Description of Dosage Options ........................................................................................................................................E-23
4.1.1. «LOC.MANU» Option ...........................................................................................................................................E-23
4.1.2. «LOC.MEM» Option .............................................................................................................................................E-23
4.1.3. «MEM+MANU» Option ........................................................................................................................................E-23
4.1.4. «EXT.MEM» Option ................................................................................................................................................E-24
4.1.5. «EXT.[T]» Option.....................................................................................................................................................E-25
4.2.
Programming Keys on the Batch Controller ..................................................................................................................E-26
4.3
Main menu ............................................................................................................................................................................E-27
4.3.1. Dosage in manual mode ......................................................................................................................................E-27
4.3.2. Dosage in automatic mode .................................................................................................................................E-28
4.3.3. Dosage proportional to a pulse duration ..........................................................................................................E-29
4.3.4. Display of flow rate and the initial preset quantity during the dosage .......................................................E-29
4.3.5. Pause / reset function ...........................................................................................................................................E-30
4.4.
Menu Calibration ..................................................................................................................................................................E-31
4.4.1. Language .................................................................................................................................................................E-31
4.4.2. Measurement units ................................................................................................................................................E-32
4.4.3. K-Factor ...................................................................................................................................................................E-32
4.4.4. Dosage Options .....................................................................................................................................................E-33
4.4.5. Overfill correction ..................................................................................................................................................E-35
4.4.6. Alarms.......................................................................................................................................................................E-35
4.4.7. Relays .......................................................................................................................................................................E-36
4.4.8. Totalizer ....................................................................................................................................................................E-38
4.5.
Test Menu ..............................................................................................................................................................................E-38
4.5.1. EXT.ACT. .................................................................................................................................................................E-38
4.5.2. Check on operation of relays ..............................................................................................................................E-39
4.5.3. Transducer frequency readout ............................................................................................................................E-39
5.
MAINTENANCE ...................................................................................................................................................................E-40
5.1
Fault prompts ........................................................................................................................................................................E-40
5.2.
Transducer maintenance ....................................................................................................................................................E-42
5.3.
Default configuration of 8025 Batch Controller on delivery ......................................................................................E-42
5.4
List of spare parts ................................................................................................................................................................E-43
APPENDIX .............................................................................................................................................................................E-47
Flow chart: flow rate / speed / diameter (l/min, size in mm and m/sec) .................................................................E-47
Flow chart: flow rate / speed / diameter (US gallon / min, size in inches and feet/sec) .....................................E-48
EC conformity certificate ....................................................................................................................................................F-50
BATCH CONTROLLER 8025
E-1-

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