TIPS AND RECOMMENDATIONS!
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Some packages may bear labels with storage information that extends beyond these requirements. These
notes should be observed accordingly.
6. INSTALLATION AND INITIAL START-UP
EN
6.1. SAFETY NOTES FOR INSTALLATION AND INITIAL START-UP
STAFF
Installation and initial start-up of the system may only be performed by qualified staff.
6.2. PREPARATION
UNPACKING
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The system components should be removed from their packaging carefully and prudently.
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Additional protective packaging should also be removed.
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Check all components of damages from transport
DEPRESSURIZE
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Depressurize components and purge with inert gas if necessary
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Cut tubing with special tool; avoid contaminations (dirt, cuttings, etc.)
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Check perfect condition of components and purity of connections
6.3. INSTALLATION
The back plate of the manifold is mounted at the height of 164 cm. The front plate is suspend in the back plate
and secured with the delivered screw below in the middle. Connect grounding on ground plate.
The manifold is mounted with compression fittings at process outlet, relief valve, purge inlets and purge
outlets, if existent connect safety and/or check valves.
First remove the plastic caps from all connections.
The piping has to be inserting completely into the compression fitting.
Than screw the nut hand tight. After that screw with a jaw spanner 1 ¼ turns tight.
Connect the relief tubing the same way. It is not allowed to connect relief and purge tubing. They have to go
separately and safe to the outside, also the safety valve tubing.
To connect the gas cylinder to the manifold coils and flexible hoses are suitable (available accessories)
The stainless steel coils or flexible hose is always delivered separately.
The correct allocation has to be proved. At the connection nut you can see the type of cylinder connection.
There is only one design of coil/ hoses to connect it at the right and left side of manifold.
To mount the coil/ hose please remove plastic caps from the thread.
Make sure that the gasket, which is scope of delivery, is inserted.
Connect the nut with the inlet of the manifold hand tight and afterwards screw with a jaw spanner.
To connect the coil/hose with the gas cylinder, the thread of the cylinder valve and of the nut need to be in
perfect condition.
Any time you connect new gas cylinder, use new cylinder connection.
Only coils and hoses from manufacturer suitable for used gases have to be used.
Check gasket or correct position in connection thread of coil/hose.
Using a spanner extension is not allowed, it can cause damage of thread and gasket and leads to leakage.
6.4. REQUIRED QUALIFICATIONS FOR INITIAL START-UP AND CYLINDER
CHANGING
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The test protocols from the piping according to tightness and if necessary moisture and particles are
available
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Process gas tubes, vent piping and purge gas tubing, safety valve and check valve tubing if existent is
connected
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In process gas tubing is only standard gas ( see 1.2)
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The start-up is only realized by qualified personal
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Wear safety clothes according to regulations
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Use spark-free tools and provide before installation
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