ECOLAB Elados EMP IV E00 Betriebsanleitung Seite 32

Table of Contents
1 General ................................................................................................................................ 33
1.1 Highlighting / Lists .......................................................................................................................................... 33
1.2 General information about these operating instructions ................................................................................. 33
1.3 EBS Article numbers ...................................................................................................................................... 33
1.4 Transport damage .......................................................................................................................................... 33
1.5 Warranty coverage ......................................................................................................................................... 34
1.6 Unit marking ................................................................................................................................................... 34
1.7 Contact address / Manufacturer ..................................................................................................................... 34
2 Safety .................................................................................................................................. 35
2.1 Use as intended ............................................................................................................................................. 35
2.2 General safety information ............................................................................................................................. 35
2.3 Safety measures (to be carried out by the owner) ......................................................................................... 35
2.3.1 Trained person .................................................................................................................................................................. 35
2.3.2 Specialist ........................................................................................................................................................................... 36
2.4 Duties of the owner ........................................................................................................................................ 36
2.5 Special safety instructions for maintenance and repair work ......................................................................... 36
3 Delivery scope .................................................................................................................... 37
4 Functional description ........................................................................................................ 38
4.1 Mechanical functions ...................................................................................................................................... 38
4.2 Electronic versions ............................................................................................................................................................ 38
5 Setup ................................................................................................................................... 39
5.1 Electronic versions E00 / E10 ........................................................................................................................ 39
5.2 Mounting diagram .......................................................................................................................................... 39
6 Device installation .............................................................................................................. 40
6.1 Hydraulic installation ...................................................................................................................................... 40
6.1.1 Installation examples ......................................................................................................................................................... 40
6.2 Connecting the suction pipe and pressure pipe ................................................................................................................. 42
6.2.1 Suction and metering line connection with hose nipple ...................................................................................................... 42
6.2.2 Suction and metering line connection with insertion part in case of permanent tubing ....................................................... 42
6.2.3 Suction and metering line connection with tapered part ..................................................................................................... 42
6.3 Electrical connection / Power suppy............................................................................................................... 43
7 Startup ................................................................................................................................ 44
7.1 Startup the pump (only at version E10) .......................................................................................................... 44
7.2 Switch Off the pump (only at version E10) ..................................................................................................... 44
7.3 Initial startup / Delivery status ........................................................................................................................ 44
7.4 Adjustment of metering capacity (mechanical) ............................................................................................... 44
7.5 Venting the metering pump ............................................................................................................................ 45
7.6 Metering capacity calculation (volumetric measurement) ............................................................................... 45
8 Maintenance ........................................................................................................................ 46
8.1 Replacing the suction / pressure valve........................................................................................................... 46
8.1.1 Installation drawing............................................................................................................................................................ 46
8.2 Metering head and diaphragm replacement ................................................................................................... 47
8.3 Gear oil change .............................................................................................................................................. 47
8.3.1 Gear oil draining ................................................................................................................................................................ 48
8.3.2 Gear oil top up ................................................................................................................................................................... 48
8.4 Motor replacement ......................................................................................................................................... 48
8.4.1 Disassembly ...................................................................................................................................................................... 48
8.4.2 Installation ......................................................................................................................................................................... 48
9 Operating faults - Trouble shooting ................................................................................... 49
10 Wearing parts and spare parts ............................................................................................ 50
10.1 Spare parts .................................................................................................................................................... 50
10.2 Set of wearing parts ....................................................................................................................................... 51
11 Technical Specifications ..................................................................................................... 52
11.1 Pump key ....................................................................................................................................................... 52
11.2 Dimensions .................................................................................................................................................... 54
11.3 Technical specifications "Overview" ............................................................................................................... 54
11.3.1 Electrical Data ................................................................................................................................................................... 54
11.3.2 General datas - Standard pumps ...................................................................................................................................... 55
11.3.3 Deviant datas - Pumps in the "Higher Pressures (HP)" versions ........................................................................................ 55
11.4 Materials ........................................................................................................................................................ 55
11.5 Metering rates ................................................................................................................................................ 55
11.6 Delivery capacity depending on the backpressure and stroke setting ............................................................ 56
11.6.1 Delivery capacity, type 01400 / 0.1 MPa (10 bar) .............................................................................................................. 56
11.6.2 Delivery capacity, type 01400 / 1.2 MPa (12 bar) (special version: higher pressures) ........................................................ 56
11.6.3 Delivery capacity, type 02100 / 0.8 MPa (8 bar) ................................................................................................................ 57
11.6.4 Delivery capacity, type 02100 / 1 MPa (10 bar) ................................................................................................................. 57
11.6.5 Delivery capacity, type 04500 / 0.6 MPa (6 bar) ................................................................................................................ 58
11.6.6 Delivery capacity, type 06300 / 0.4 MPa (4 bar) ................................................................................................................ 58
11.6.7 Delivery capacity, type 07500 / 0.3 MPa (3 bar) ................................................................................................................ 59
12 Dismantling / Disposal ........................................................................................................ 60
13 Declaration of Conformity ................................................................................................... 61
417101090_EMP_IV_E00_E10
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- 32 - Rev. 8-06.13