ESAB Plasmasysteme 100i Betriebsanleitung Seite 219

6
TO PILOT PCB
J3
PILOT PCB
24 VDC
GND
J38
RS 232 D-SUB
SERIAL PROG
PORT
1
2
3
4
5
6
J18
J29 30 CKT RECEPTACLE - BOTTOM ENTRY
J29 30 CKT PIN HEADER
CPU PCB LEDs
----------------------------
D2 RXD (red)
D3 TXD (red)
D4 CAN BUS (slave)
D7 CAN BUS (MAIN)
D11 5 VDC POWER
D17 STATUS CODE
D18 INITIALIZING /
PROGRAMMING (red)
CPU PCB TEST POINTS
--------------------------------------------
TP1 GND (PCB common)
TP2 +5V_ISO (REF TP5)
TP3 +24 VDC
TP4 +3.3V
TP5 GND_ISO
TP6 +5.0 V
TP7 TOTAL DEMAND
(3.3V = 400A)
TP9 /WR
TP10 /RD
TP11 CPU TEMP SENSE
TP12 +3.3VA
TP13 -15VDAC
TP14 PC2
TP15 +15VDAC
TP16 CLKO
TP18 OSC_CLOCK
CPU PCB DIP SW
---------------------------------------------
SW1 AUTO PILOT RESTART
SW3 PREFLOW TIME
SW4 POSTFLOW TIME
SW5 FUNCTION
SW8 SYSTEM CONTROL
(pilot time, etc.)
SW9 RESERVED (future)
SW10 ADDRESS (default = 0)
SW13 UNIT TYPE (AC / UC)
SW14 LINE TERMINATION
(serial comm.)
Rev Revision
00 Initial Design
A A
AB ECO-B2687
5 6
0560956430DE
7
MC2
Fan Control
SA3
SA1
ARC_SUPPRESSOR MC3
Pump Motor Control
SA4
(96)
ARC_SUPPRESSOR
ARC_SUPPRESSOR
(98)
(99)
(97)
J8
CONTROL OUTPUTS
(100)
18
(101)
17
(102)
16
(103)
15
(104)
24 VAC 120 VAC_1
14
(62)
13
12
(106)
11
10
(108)
9
(109)
120 VAC_2 8
(110)
7
(111)
6
HMI/GCM (63)
5
J4 -- 40 CKT RIBBON CABLE 4
3
(113)
2
(61)
1
J10
USB Cable to Front Panel
J39
USB
PORT
1 1
2 2
3 3
4 4
5 5
6 6
PROG 7 7
8 8
USB IC
9 9
10 10
11 11
12 12
J19 J20
GAS ON
J23- 40 ckt ribbon cable
ENABLE
PLAS_ENABLE SW
PLAS_ EN_SW_RET
/ GAS PRESS OK
/ BASIC ID
TB1
OK2 (contact)
12
+10V (CC Pot Hi)
11
CC Pot Wiper
10
CC Pot Low
9
Div Arc V (+)
8
Div Arc V (-)
7
/Start - Stop (+)
6
/Start - Stop (-)
5
Stop Mom NC 4
OK2 (contact)
3
/ CNC Enable (+)
2
/ CNC Enable (-)
1
OK
TB2
OK to MOVE (+)
12
11
OK to MOVE (-) 10
9
PILOT is ON
8 +10V
7
PILOT is ON
6
5
Preflow ON (+)
4
Preflow ON (-)
3
Hold Start (+)
2
Hold Start (-)
1 GND GND
TB3
Spare 12
11
Digital
10
Inputs
9
8
Spare #1b NO
7
Spare 6
Digital 5
4
Inputs
3
/ Plasma Marking (-) 2 PSR
/ Plasma Marking (+) 1
SPARE #1a
By Date Rev Revision By
DAT 10/03/2012
D A T 9 1 / 6 2 / 0 1 4
DAT 10/17/2014
7
8 9
(70) 230 VAC to HE 400
230 VAC _ SW
(D2)
6 ( ) 9 230 VAC Ret
230 VAC _ SW _ RET
(D2)
(96) SA2
W1 W2
CHASSIS GND
(97)
ARC_SUPPRESSOR
120 VAC to RAS
120 VAC Ret
MC1
(107)
(60)
120VAC
AC 24V GCM1
AC 24V GCM2
(62)
AC 24V-TB4-2
AC 120V - GCM (60)
AC 120V- TB4-4
AC 24V Ret- GCM1
AC 24V - RET - GCM2
(63)
AC 24V- Ret -TB4-1
K1
AC 120V- Ret- GCM
(62)
1
AC 120V- Ret- TB4-3 2
(107)
4
1
(61)
3
2
(63) 5
3
4
INRUSH CONTROL
J47
(116)
GND 1
(117)
GND
2
(120) Harness
Rx-
3
(115)
Tx+
4
(119)
Rx+
5
(118)
Tx-
6
J30
16 CKT RIBBON
J37
(130)
1
(131)
2
(112)
3 AC 24V-GCM1
(114)
4
5 AC 24V Ret - GCM1
(121)
6
(122)
7
(124)
8 AC 24V-GCM2
(129)
9
(128)
10
11 AC 24V Ret-GCM2
(123)
12
13
(125)
14
(126)
15 J69
(127)
16
2
J26
1
GND
(142)
1 AC 120V - GCM
2
3
AC 120V- Ret- GCM
4
(133)
5
(134)
6
(137)
7
(139)
8
(138)
9
(143)
10
11
(140)
12
(141)
13
(136)
14
(135)
15
(132)
16
17
(153)
18
J21
(144)
1
(145)
2
(146)
3
(147)
4
(148)
5
(149)
6
(150)
7
(151)
8
9
10
(152)
11
12
(154)
13
(155)
14
15
16
(156)
17
(157)
18
(158)
19
(159)
20
J22
Art # A-11977_AD
Date
Title SCHEMATIC
Ultra-Cut XT 300A 480V
8 9
ANHANG
100i / 200i / 300i / 400i
10
J70 - HE
(70)
1
2
6 ( ) 9
3
4
5
6
7
J59 - RAS
A
1
2
3 3 - Key Plug
4
5
(99) 6
7
(98) 8
9
10
11
12
13
14
J54 - Remote HMI & CNC COMM
(100)
1 - 24 VAC
1
(101)
2 2 - 24 VAC Ret
(102)
3 3- Jumper to 24 VAC
(109) 4
5 5-HMI Plasma Enable SW
(108)
6 6-HMI Plasma Enable SW
7 7 - Key Plug
(115)
8 8 - Tx+ B
(116)
9 9 - GND
(117) RS 485
Harness 10 10 - GND
/ 422
11
(118)
Comm
12 - Tx-
12
(119)
13 - Rx+
13
(120)
14 - Rx-
14
Display PCB
J17
019X501800
J55 - GCM
(121)
1 1- PLAS_ENABLE SW *
C
(122)
2 2- PLAS_ EN_SW_RET
(123)
3 3- GAS PRESS OK RET
(124)
4- / GAS PRESS OK
4
(125)
5- POT HIGH (GCM 1000)
5
(126)
6 6- POT WIPER (GCM 1000)
(127)
7 7- POT LOW (GCM 1000)
(128)
8 8- BASIC ID RET
(129)
9 9- / BASIC ID **
(130)
10 10-
(131)
11 11-
12
GCM 1000 XT
13
(112) Jumper
14 14-
(114)
15 15- 24 VAC - RET
(103)
16
(110)
* Plasma Enable SW
17
18 in GCM 2010.
19
Jumpered in
(104) 20
GCM 1000 XT
21
and DMC 3000.
22
(111) 23
** Jumper in
24
GCM 1000 XT
25
(166) 26
27 27- GAS SEL SW RET
28 28- GAS SEL SW
29
D
(167) 30
31
32
(106) 33 J15-1 to chassis used for
34 SC-11 cable shield
35
(113)
36 J15-13 connects SC-11
37 chassis to PS chassis.
J15-CNC
The COMM Ref at pin 8
is also for the SC-11
CHASSIS GND
1
2
(133)
3 3- / CNC Start (+)
(134)
4- / CNC Start (-)
4
(135)
5 5- Divided Arc V (-)
(136)
6 6- Divided Arc V (+)
(137)
7 7- / Preflow ON (+)
(138)
8 8- COMM Ref (1K Ohm)
(139)
9 9- / Preflow ON (-)
(140)
10 10- / Spare Digital Input (+)
(141)
11 11- / Spare Digital Input (-)
(142)
12 12- OK to Move (-)
13
(143)
14 14- OK to Move (+)
15 15 - Key Plug
(144)
16- / Hold Start (+)
16
(145)
17- / Hold Start (-)
17
18
E
19
20
(146)
21 21- / Plasma Mark (+)
(147)
22 22- / Plasma Mark (-)
(148)
23 23- / Spare Digital Input(+)
(149)
24 24- / Spare Digital Input (-)
(150)
25 25- / CNC Plasma Enable (+)
(151)
26 26- / CNC Plasma Enable (-)
27
28
(132)
29- Remote CC Pot High
29
(152)
30- Remote CC (analog)
30
(153)
31 31- Remote CC Pot Low
(154)
32 32- Stop SW (momentary) *
(155)
33 33- Stop SW Ret
(156)
34 34- Pilot is ON (a)
(157)
35 35- Pilot is ON (b)
(158)
36 36- Spare OUT #1 (a)
(159)
37 37- Spare OUT #1 (b)
* Used with Momentary CNC Start SW
F
Date Printed
Date Revised
12/16/2014 11/20/2014
Drawn Date
10/5/2012
DAT
Size Sheet
C
2 2
of
Drawing Number
042X1347
10
A-23