Installation - DAB SM series Installationsanweisung Und Wartung

ENGLISH

5. INSTALLATION

For what concerns pump handling at the installation site, please refer to
section.4.2.
Clean the well from sand or grit by applying the normal cleaning procedures.
Place the pumping unit at the top of the well, fasten it to the hoist hook and fill
the motor as follows:
a) Place the motor in vertical position.
b) Remove filling plug (A) and replace it with the nipple equipped with pipe
and funnel delivered with the motor.
c) Remove vent plug (B) to bleed the air possibly trapped in the motor.
d) Holding the funnel higher than the vent valve, pour clear water in the
motor until the mixture already in starts dropping from the vent valve.
e) Stop pouring water in the motor, screw valve (B) plug back in place,
remove the nipple and screw valve (A) plug back in place.
The group should never run without being filled, since pump bearings are
lubricated by the pumped fluid.
Dry running should be absolutely avoided even for a very short period, since it
might heavily damage the pump.
Also, the pump should not rest on the well bottom as the motor would run in a
high sand-concentration environment with a dangerous reduction of its cooling
capacity and probable windings burn-out.
Check cable connection to the control panel terminals. Check also the
calibration of thermal protection relays, which should be set according to rated
break power.
Disconnect the group from main electric supply before lowering it in the well.
Fasten accurately the cable far end as the cable might fall in the well. Lower
then the electric pump into the well with the help of two supporting brackets
placed alternately on the pump column pipe.
Proceed in the following way:
a) Connect the first column section to the pump delivery nozzle after having
placed a splitted supporting bracket at the opposite end of the pipe. In
case of threaded column pipes, place by the upper end the suited
threaded sleeve to avoid possible sliding between pipe and bracket.
b) Move the assembly with a hoist and lower it till the bracket will rest on the
well opening.
c) Fasten every 2 or 3 meters the electric supply cables to the pump column
by means of suited bands. We recomend a firm fastening, since slacken
cables will tend to slide down along the pipe due to their own weight,
creating loose, bending sections which could violently rub against the well
internal walls at pump startup and stopping.
d) Connect the second column pipe, that too coupled to a supporting
bracket at its top.
e) Keep the assembly lifted and remove the first supporting bracket, then
lower the unit as described at point (b).
f) Repeat this operation till reaching the desired depth. The unit should be
submersed for at least f or 2 meters below the water dynamic level, such
however to fulfil its NPSH requirements. The water level, for seasonal
drop or for an excessive pump delivery compared to well feeding, should
never be lower than the pump suction chamber, as that could cause
driving bushes seizing and motor overheating. Check the length of the
column pipe while lowering the unit, to make sure the unit is installed at
the right depth. Definitive fastening is performed by welding and bolting
the last pipe flange to the well opening. In case of threaded pipes, these
have to be completely tightened and possibly locked since the group
reaction torque at startup could make them loose.
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