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Precision Plasma Power Source Wiring Diagram (Includes Ce Version) - ESAB Plasmarc PT-24 Installations- Betriebs Und Wartungshandbuch

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SECTION 6
6.6 Precision Plasma Power Source Wiring Diagram - CE
Part 1
Part 1
Part 1
Part 1
Note: PLC1 (connection) refers to an area located on an enclosure that housed the former Programmable Logic
Controller. This plasma power supply is CNC (cutting machine) controlled and does not use a PLC.
P1
P1
P2
P2
P1
P1
P2
P2
1 1 1 1
1 1 1 1
P4-10(VIO)
P4-10(VIO)
P4-10(VIO)
P4-10(VIO)
2 2 2 2
P4-14(BRN)
P4-14(BRN)
P4-14(BRN)
P4-14(BRN)
2 2 2 2
P4-9(VIO)
P4-9(VIO)
P4-9(VIO)
P4-9(VIO)
3 3 3 3
P4-13(RED)
P4-13(RED)
3 3 3 3
P4-13(RED)
P4-13(RED)
4 4 4 4
4 4 4 4
P4-8(ORN)
P4-8(ORN)
P4-8(ORN)
P4-8(ORN)
5 5 5 5
PCB1 P1-6(BLK)
PCB1 P1-6(BLK)
PCB1 P1-6(BLK)
PCB1 P1-6(BLK)
5 5 5 5
P4-7(ORN)
P4-7(ORN)
P4-7(ORN)
P4-7(ORN)
6 6 6 6
PCB1 P1-5(BLK)
PCB1 P1-5(BLK)
PCB1 P1-5(BLK)
PCB1 P1-5(BLK)
6 6 6 6
7 7 7 7
7 7 7 7
8 8 8 8
8 8 8 8
P3-3(GRY)
P3-3(GRY)
P3-3(GRY)
P3-3(GRY)
9 9 9 9
9 9 9 9
P3-4(RED)
P3-4(RED)
P3-4(RED)
P3-4(RED)
10
10
10
10
10
10
10
10
P3-5(GRY)
P3-5(GRY)
P3-5(GRY)
P3-5(GRY)
11
11
11
11
PCB1 P1-12(BLK)
PCB1 P1-12(BLK)
PCB1 P1-12(BLK)
PCB1 P1-12(BLK)
11
11
11
11
P4-4(BRN)
P4-4(BRN)
P4-4(BRN)
P4-4(BRN)
12
12
PCB1 P1-11(BLK)
PCB1 P1-11(BLK)
12
12
P4-3(BRN)
P4-3(BRN)
12
12
PCB1 P1-11(BLK)
PCB1 P1-11(BLK)
12
12
P4-3(BRN)
P4-3(BRN)
13
13
13
13
MOD1 P1-5 (BLK)
MOD1 P1-5 (BLK)
MOD1 P1-5 (BLK)
MOD1 P1-5 (BLK)
13
13
13
13
P4-2(BLU)
P4-2(BLU)
P4-2(BLU)
P4-2(BLU)
14
14
MOD1 P1-6 (RED)
MOD1 P1-6 (RED)
14
14
P4-1(BLU)
P4-1(BLU)
14
14
MOD1 P1-6 (RED)
MOD1 P1-6 (RED)
14
14
P4-1(BLU)
P4-1(BLU)
15
15
15
15
MOD1 P1-2 (BLU)
MOD1 P1-2 (BLU)
MOD1 P1-2 (BLU)
MOD1 P1-2 (BLU)
15
15
15
15
P3-1(YEL)
P3-1(YEL)
P3-1(YEL)
P3-1(YEL)
16
16
MOD1 P1-1 (VIO)
MOD1 P1-1 (VIO)
16
16
P3-2(YEL)
P3-2(YEL)
16
16
MOD1 P1-1 (VIO)
MOD1 P1-1 (VIO)
16
16
P3-2(YEL)
P3-2(YEL)
17
17
17
17
PCB1 P1-18(BLK)
PCB1 P1-18(BLK)
PCB1 P1-18(BLK)
PCB1 P1-18(BLK)
18
18
PCB1 P1-17(BLK)
PCB1 P1-17(BLK)
18
18
PCB1 P1-17(BLK)
PCB1 P1-17(BLK)
S3-1 (BRN)
S3-1 (BRN)
S3-1 (BRN)
S3-1 (BRN)
PCB1 P10-1(VIO)
PCB1 P10-1(VIO)
PCB1 P10-1(VIO)
PCB1 P10-1(VIO)
TB6-8(GRY)
TB6-8(GRY)
TB6-8(GRY)
TB6-8(GRY)
MOD1 P1-7(BLU)
MOD1 P1-7(BLU)
MOD1 P1-7(BLU)
MOD1 P1-7(BLU)
R2-3(BLU)
R2-3(BLU)
R2-3(BLU)
R2-3(BLU)
1
4 5 6
2
S3
S3
S3
S3
1 2 3
R2-2(BRN)
R2-2(BRN)
R2-2(BRN)
R2-2(BRN)
3
PCB1 P10-2(RED)
PCB1 P10-2(RED)
PCB1 P10-2(RED)
PCB1 P10-2(RED)
R2
R2
R2
R2
TB6-7(ORN)
TB6-7(ORN)
TB6-7(ORN)
TB6-7(ORN)
1 1 1 1
18
18
P1
P1
P1
P1
18
18
4 4 4 4
P9
P9
P9
P9
1 1 1 1
4 4 4 4
P5
P5
P5
P5
PCB4
PCB4
PCB4
PCB4
1 1 1 1
3 3 3 3
P7
P7
P7
P7
1 1 1 1
P10
P10
P10
P10
P4
P4
P4
P4
5 5 5 5
1 1 1 1
18
18
18
18
1 1 1 1 2 2 2 2
3 3 3 3
4 4 4 4
S1
S1
S1
S1
5 5 5 5 6 6 6 6
6-10
PCB1
PCB1
PCB1
PCB1
P3
P3
P4
P4
P3
P3
P4
P4
1 1 1 1
P4-11(GRY)
P4-11(GRY)
1 1 1 1
P4-11(GRY)
P4-11(GRY)
PLC1 P1-1 (BRN)
PLC1 P1-1 (BRN)
PLC1 P1-1 (BRN)
PLC1 P1-1 (BRN)
2 2 2 2
P4-12(BLU)
P4-12(BLU)
P4-12(BLU)
P4-12(BLU)
2 2 2 2
PLC1 P1-2 (GRY)
PLC1 P1-2 (GRY)
PLC1 P1-2 (GRY)
PLC1 P1-2 (GRY)
3 3 3 3
3 3 3 3
MOD1 P3-1(RED)
MOD1 P3-1(RED)
MOD1 P3-1(RED)
MOD1 P3-1(RED)
4 4 4 4
4 4 4 4
MOD1 P3-2(YEL)
MOD1 P3-2(YEL)
MOD1 P3-2(YEL)
MOD1 P3-2(YEL)
5 5 5 5
5 5 5 5
6 6 6 6
6 6 6 6
7 7 7 7
7 7 7 7
PLC1 P1-3 (YEL)
PLC1 P1-3 (YEL)
PLC1 P1-3 (YEL)
PLC1 P1-3 (YEL)
8 8 8 8
8 8 8 8
PLC1 P1-8 (ORN)
PLC1 P1-8 (ORN)
PLC1 P1-8 (ORN)
PLC1 P1-8 (ORN)
9 9 9 9
9 9 9 9
10
10
10
10
10
10
10
10
11
11
11
11
11
11
11
11
MOD1 P3-7(RED)
MOD1 P3-7(RED)
MOD1 P3-7(RED)
MOD1 P3-7(RED)
12
12
MOD1 P1-3(ORN)
MOD1 P1-3(ORN)
12
12
MOD1 P1-3(ORN)
MOD1 P1-3(ORN)
12
12
MOD1 P3-8(BLK)
MOD1 P3-8(BLK)
12
12
MOD1 P3-8(BLK)
MOD1 P3-8(BLK)
13
13
13
13
MOD1 P1-4(WHT)
MOD1 P1-4(WHT)
MOD1 P1-4(WHT)
MOD1 P1-4(WHT)
13
13
13
13
MOD1 P3-9(VIO)
MOD1 P3-9(VIO)
MOD1 P3-9(VIO)
MOD1 P3-9(VIO)
14
14
14
14
14
14
14
14
MOD1 P3-10(YEL)
MOD1 P3-10(YEL)
MOD1 P3-10(YEL)
MOD1 P3-10(YEL)
15
15
15
15
15
15
MOD1 P3-3(BLU)
MOD1 P3-3(BLU)
15
15
MOD1 P3-3(BLU)
MOD1 P3-3(BLU)
16
16
16
16
16
16
16
16
MOD1 P3-4(ORN)
MOD1 P3-4(ORN)
MOD1 P3-4(ORN)
MOD1 P3-4(ORN)
17
17
17
17
PCB-TB P1-6(YEL)
PCB-TB P1-6(YEL)
PCB-TB P1-6(YEL)
PCB-TB P1-6(YEL)
17
17
17
17
18
18
MOD1 P1-7(BLU)
MOD1 P1-7(BLU)
18
18
MOD1 P1-7(BLU)
MOD1 P1-7(BLU)
18
18
18
18
1 1 1 1 3 3 3 3
2 2 2 2
MOD1 P1-9 (ORN)
MOD1 P1-9 (ORN)
MOD1 P1-9 (ORN)
MOD1 P1-9 (ORN)
S3-4 (BLU)
S3-4 (BLU)
S3-4 (BLU)
S3-4 (BLU)
VIEW OF R2
VIEW OF R2
VIEW OF R2
VIEW OF R2
SEE
SEE
SEE
SEE
VIEW
VIEW
VIEW
VIEW
OF R2
OF R2
OF R2
OF R2
16
16
16
16
P2
P2
P2
P2
1 1 1 1
18
18
18
18
P3
P3
P3
P3
1 1 1 1
1 1 1 1
K1-L2 (BLU)
K1-L2 (BLU)
K1-L2 (BLU)
K1-L2 (BLU)
F4-1 (YEL)
F4-1 (YEL)
F4-1 (YEL)
F4-1 (YEL)
* * * *
RED
RED
RED
RED
NC
NC
NC
NC
* * * *
BLK
BLK
BLK
BLK
J4-14(BRN)
J4-14(BRN)
J4-14(BRN)
J4-14(BRN)
FS1
FS1
C C C C
FS1
FS1
* * * *
ORN
ORN
ORN
ORN
J4-13(RED)
J4-13(RED)
J4-13(RED)
J4-13(RED)
NO
NO
NO
NO
Precision Plasma with Integrated Flow Control - - - - CE
Precision Plasma with Integrated Flow Control
Precision Plasma with Integrated Flow Control
Precision Plasma with Integrated Flow Control
P5
P5
P7
P7
P5
P5
P7
P7
1 1 1 1
PLC1 P1-5 (BLK)
PLC1 P1-5 (BLK)
1 1 1 1
P2-5(BLK)
P2-5(BLK)
PLC1 P1-5 (BLK)
PLC1 P1-5 (BLK)
P2-5(BLK)
P2-5(BLK)
2 2 2 2
PLC1 P1-6 (VIO)
PLC1 P1-6 (VIO)
PLC1 P1-6 (VIO)
PLC1 P1-6 (VIO)
2 2 2 2
3 3 3 3
TB6-5(RED)
TB6-5(RED)
TB6-5(RED)
TB6-5(RED)
S3- 4 BLU
S3 -1- BRN
R2
MOD1 P1 - 9 ORN
S2-5 (BLK)
S2-5 (BLK)
S2-5 (BLK)
S2-5 (BLK)
H2
H2
H2
H2
L1
L1
L1
L1
K2-L3(BLU)
K2-L3(BLU)
K2-L3(BLU)
K2-L3(BLU)
H1
H1
H1
H1
* * * *
M1-GND (GRN)
M1-GND (GRN)
M1-GND (GRN)
M1-GND (GRN)
GND1
GND1
GND1
GND1
J2 J2
J2
J2
* * * *
1 1 1 1 2 2 2 2
1 1 1 1 2 2 2 2
2 2 2 2 1 1 1 1
F4
F4
CB2
CB2
CB1
CB1
F4
F4
CB2
CB2
CB1
CB1
TROUBLESHOOTING
P9
P9
P10
P10
P9
P9
P10
P10
1 1 1 1
MOD1 P1-14(RED)
MOD1 P1-14(RED)
1 1 1 1
S3-5(VIO)
S3-5(VIO)
MOD1 P1-14(RED)
MOD1 P1-14(RED)
S3-5(VIO)
S3-5(VIO)
2 2 2 2
2 2 2 2
S3-2(RED)
S3-2(RED)
S3-2(RED)
S3-2(RED)
3 3 3 3
MOD1 P1-15(BLK)
MOD1 P1-15(BLK)
3 3 3 3
P3-7(BLK)
P3-7(BLK)
MOD1 P1-15(BLK)
MOD1 P1-15(BLK)
P3-7(BLK)
P3-7(BLK)
4 4 4 4
P3-6(WHT)
P3-6(WHT)
P3-6(WHT)
P3-6(WHT)
5 5 5 5
P3-8(WHT)
P3-8(WHT)
P3-8(WHT)
P3-8(WHT)
J2
J2
J2 J2
A A A A
TB3-20 (BLU)
TB3-20 (BLU)
TB3-20 (BLU)
TB3-20 (BLU)
B B B B
TB3-21 (GRY)
TB3-21 (GRY)
TB3-21 (GRY)
TB3-21 (GRY)
C C C C
TB3-13 (ORN)
TB3-13 (ORN)
TB3-13 (ORN)
TB3-13 (ORN)
D D D D
TB3-23 (BLK)
TB3-23 (BLK)
TB3-23 (BLK)
TB3-23 (BLK)
E E E E
TB3-18 (VIO)
TB3-18 (VIO)
TB3-18 (VIO)
TB3-18 (VIO)
F F F F
TB3-19 (YEL)
TB3-19 (YEL)
TB3-19 (YEL)
TB3-19 (YEL)
G G G G
TB3-4 (WHT)
TB3-4 (WHT)
TB3-4 (WHT)
TB3-4 (WHT)
H H H H
TB3-14 (BRN)
TB3-14 (BRN)
TB3-14 (BRN)
TB3-14 (BRN)
I I I I
TB3-3 (ORN)
TB3-3 (ORN)
TB3-3 (ORN)
TB3-3 (ORN)
J J J J
TB3-12 (VIO)
TB3-12 (VIO)
TB3-12 (VIO)
TB3-12 (VIO)
K K K K
TB3-22 (WHT)
TB3-22 (WHT)
TB3-22 (WHT)
TB3-22 (WHT)
TB3-11 (RED)
TB3-11 (RED)
L L L L
TB3-11 (RED)
TB3-11 (RED)
M M M M
TB3-2 (GRY)
TB3-2 (GRY)
TB3-2 (GRY)
TB3-2 (GRY)
N N N N
TB3-1 (BRN)
TB3-1 (BRN)
TB3-1 (BRN)
TB3-1 (BRN)
MOD1 TB2-1(BLK)
MOD1 TB2-1(BLK)
1 1 1 1
MOD1 TB2-1(BLK)
MOD1 TB2-1(BLK)
* * * *
GND2 (GRN)
GND2 (GRN)
GND2 (GRN)
GND2 (GRN)
M1
M1
M1
M1
GND
GND
GND
GND
2 2 2 2
* * * *
CB1-1 (WHT)
CB1-1 (WHT)
CB1-1 (WHT)
CB1-1 (WHT)
CE
CE
CE
* * * *

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