Gansow FOR 41 BF 57 Servicehandbuch

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GANSOW

SCRUBBER DRIER

SERVICE MANUAL

FOR 41 BF 57

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way,

Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777

Fax: 01684 850707

Email:

info@clemas.co.uk

Web:

www.clemas.co.uk

Inhaltsverzeichnis

Inhaltszusammenfassung für Gansow FOR 41 BF 57

Seite 1 GANSOW SCRUBBER DRIER SERVICE MANUAL FOR 41 BF 57 Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Email: info@clemas.co.uk Web: www.clemas.co.uk...
Seite 2: Inhaltsverzeichnis
INDEX: IMPORTANT WARNINGS…………………………………… INSTRUCTIONS BEFORE OPERATING…………………… 5 PRACTICAL GUIDE FOR THE OPERATOR……………… INSTRUCTIONS…………………….…………………….… TROUBLESHOOTING…………………….………………… CLEANING AND MAINTENANCE…………………….…… OPTIONAL ACCESSORIES…………………….…………… CE CONFORMITY DECLARATION………..…….………… TECHNICAL SPECIFICATION…………………….………… 22 SPECIAL INFORMATION FOR 10. USING THE BATTERIES AND CHARGER………………… 23 CONTROL AND MAINTENANCE 11. OPERATIONS…………………….…………………….…… 2 ENGLISH...
Seite 3: Important Warnings
The appliance may not be used on slopes of greater than 2%. 1.8. 1.9. We expressly draw your attention to the fact that original parts and accessories not supplied directly by Gansow have not been tested or authorised by Gansow. The installation and/or use of such items may therefore adversely affect the efficiency and characteristics of your floor cleaning machine, jeopardising its active and passive safety.
Seite 4 - unplug the plug from the charger from the charger socket; remove the key from the control panel. ATTENTION Before changing the main fuse, disconnect the battery cables from the respective terminals (danger of short circuit). 1.11. Under no circumstances may the charger leads (connecting the charger to the machine) supplied be modified.
Seite 5: Instructions Before Operating
* Not relevant to maintenance free gel batteries INSTRUCTIONS BEFORE OPERATING: 2.1. Before operating a battery-powered machine, please read all the following instructions and the instructions for use of the charger (if purchased). 2.2. Note that the batteries deliver maximum power only after eight to ten charging cycles.
Seite 6: Practical Guide For The Operator
PRACTICAL GUIDE FOR THE OPERATOR: 3.1. *IMPORTANT - Seal the battery cells by screwing on the caps. * Not relevant to maintenance free gel batteries 3.2. After turning the charger off, unplug the connection lead from the charger from the battery socket to power the machine. 3.3.
Seite 7 3.6. Light pressure and a slight sideways movement of the pedal release the brushes which are lowered in contact with the ground. 3.7. To activate brush rotation, press the corresponding button on the left side of the control panel. MACHINES WITH DIAPHRAGM: Pressing this button opens the water solenoid valve and turns the water pump on.
Seite 8: Instructions
INSTRUCTIONS: SERIES "B" MODELS WITHOUT DRIVE: 4.1. The appliance is equipped with a patented drive system - as the brush rotates in contact with the ground, it draws the whole machine along at the correct working speed. By pushing slightly, the drive speed can be increased as required. Holding it back slows it down.
Seite 9 4.3. By means of a vacuum created inside the collection tank, the used water and the dirt are completely absorbed and conveyed to the dirty water tank. To prevent dirty water or foam damaging the vacuum motor, the collection tank is protected by two sensors (electrodes) which shut the machine down when the tank is full (they also detect the level of any foam present).
Seite 10 simpler and more effective, the appliance is fitted with an exclusive system: the tank tilts backwards, after raising the lid, lift the tank until it rests on the chassis (empty before tilting); after removing the cap, lower the drain hose to allow the water to run off rapidly;...
Seite 11 When parking the machine, you are recommended to lower 4.8. the brush head to anchor it to the ground. The machine has a rapid brush replacement system: 4.9. 1- turn the key to the off position (anticlockwise as far as it will go), 2- use the pedal to lift the brush head, 3- hold the brush with both hands and turn it sharply in the normal direction of rotation.
Seite 12 same in all the battery cells. Dry cells shorten battery life and may cause irreparable damage to the entire battery (not relevant to maintenance-free gel batteries). ATTENTION If the battery is damaged, the acid is highly corrosive! IMPORTANT! Rooms where batteries are being charged 4.12.
Seite 13: Troubleshooting
5. TROUBLESHOOTING: 5.1. No water is delivered, check that: the brush is moving, if necessary, activate the brush by using the button on the left of the control panel, there is water in the tank and the level is above the filter (the red LED on the switch board is flashing), if necessary, top up and add detergent, the clean water filter is not clogged,...
Seite 14 Gansow Distributor Technical Assistance Service if necessary. check the main fuse. check the charge of the batteries and if necessary, charge. 5.4. Water is not sucked up, although the motor is operating; make sure the cap is correctly in place on the drain hose.
Seite 15 turn round or replace excessively worn squeegee blades. They can be reversed to extend the working life, STRAIGHT SQUEEGEE: adjust pressure on the ground using the screw on the mobile support, tightening lightens the pressure, unscrewing increases pressure. PARABOLIC SQUEEGEE: adjust pressure on the ground by tightening the adjustment nuts above the levelling wheels on the back of the squeegee.
Seite 16: Service And Maintenance
6. SERVICE AND MAINTENANCE: 6.1. Before any servicing or maintenance work is carried out on the machine and before any parts are replaced: drain both tanks completely, unplug the plug from the charger from the charger socket, turn off the key switch. The electrodes in the dirty water tank should always be kept 6.2.
Seite 17: Optional Accessories
The outlet slits on the suction motor should be checked and 6.9. cleaned regularly, especially where there is a considerable amount of fluff in the atmosphere. A general control by authorised Gansow personnel is 6.10. recommended at least once every six months. 7. OPTIONAL ACCESSORIES: 7.1.
Seite 18 TECHNICAL SPECIFICATION: 31 B 46/50 41 B/BF 53/57 61 B/BF 53/57 460/500 530/570 Cleaning width 530/570 Squeegee width 1840 2120/2930 2120/2930 Capacity per hour theor. m²/h 4/5,5 4/5,5 Maximum speed km/h Number of brushes Brush diameter 31.5 31.5 Max. brush pressure Pressure of brush head g/cm on the ground...
Seite 19 Voltage of batteries in series 128,5x60,5x108,5 128,5x60,5x113 124x51x95 Machine size 143x60,5x108,5 143x60,5x113 X/Y/Z <2,5 <2,5 <2,5 Total oscillation value m/s² ENGLISH 19...
Seite 20 TECHNICAL SPECIFICATION: 61 B/BF 65/68 71 BF 70/72 71 BF 85 650/680 700/720 Cleaning width 1000 1000 1150 Squeegee width 2120/2930 3850 4675 Capacity per hour theor. m²/h 4/5,5 Maximum speed km/h Number of brushes Brush diameter 31,5 Max. brush pressure Pressure of brush head g/cm on the ground...
Seite 21 TECHNICAL SPECIFICATION: 124x69x113 163x76x111 167x86x111 Machine size 139x69x113 X/Y/Z <2,5 <2,5 <2,5 Total oscillation value m/s² 91 BF 70/72 91 BF 85 101 BF 70/72 700/720 700/720 Cleaning width 1000 1150 1000 Squeegee width 3850 4675 3850 Capacity per hour theor. m²/h Maximum speed km/h...
Seite 22 TECHNICAL SPECIFICATION: Brush motor power ELECTRONIC ELECTRONIC ELECTRONIC Drive Nominal drive motor power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series 139x76x113 139x86x113...
Seite 23 TECHNICAL SPECIFICATION: 700/720 Cleaning width 1150 1000 1150 Squeegee width 4675 3850 4675 Capacity per hour theor. m²/h Maximum speed km/h Number of brushes Brush diameter Max. brush pressure Pressure of brush head g/cm on the ground Brush rotation speed Brush motor power ELECTRONIC ELECTRONIC...
Seite 24 TECHNICAL SPECIFICATION: Number of batteries Voltage of batteries in series 167x86x115,5 163x76x115,5 167x86x115,5 Machine size X/Y/Z <2,5 <2,5 <2,5 Total oscillation value m/s² 101 BF 70/72 S 101 BF 85 S 131 BF 100 S 700/720 1000 Cleaning width 1000 1150 1150 Squeegee width...
Seite 25 TECHNICAL SPECIFICATION: Nominal drive motor 1100 power Suction motor power Sound pressure dB(A) Solution tank Collection tank Diaphragm Drive wheel diameter Pivoting wheel diameter Net weight without batteries Number of batteries Voltage of batteries in series 163x76x115,5 167x86x115,5 168x102x115,5 Machine size X/Y/Z <2,5 <2,5...
Seite 26: Ce Conformity Declaration
CE CONFORMITY DECLARATION We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval.
Seite 27: Special Information For 10. Using The Batteries
SPECIAL INFORMATION FOR USING THE BATTERIES AND CHARGER Do you know how much a set of batteries costs? Between about 650 and 2000 € according to the size of your machine. Should you have armoured tube batteries, the cost of a set is between 2500 and 2100 €.
Seite 28 service depot. For machines fitted with a BEM the brushes will automatically be switched off when the battery voltages becomes too low. if you use your machine regularly more than once within 24 hours to a certain extend. A good battery charger requires continuously approx.
Seite 29: Run-In Instruction
- Correct connection of the battery charger. Please take careful note that: the plug of the charger cable is firmly plugged into the machine; the mains plug is firmly fitted into the wall socket. Confirm that the wall socket has electrical feed overnight and hang a notice on the plug, saying, that during the charging period the plug, must not be removed;...
Seite 30 Electrical Wholesalers, from us, or from Petrol Stations. If you have any further questions about the handling of our battery machines then please contact your nearest Gansow representative or our head quarter in Unna / Germany. *this does not apply to maintenance-free batteries...
Seite 31: Control And Maintenance 11. Operations
After any repair work by unauthorised personnel the machine must be officially approved by Gansow or a technician authorised by the company to confirm conformity with the original conditions and therefore the validity of the general terms of the warranty.
Seite 32 Table of recommended checks, inspections and maintenance and schedule, based on daily use of about four hours; Description of control interval interval interval interval interval WK.LY MTH.LY 4/MTH 6/MTH YR.LY 1. General controls Check the fixing and condition of the brush Check for water leaks from the tanks Clean the solution tank filters Make sure the switches and indicator lights...
Seite 33 Top up the level of battery fluid in all cells. (not necessary with gel batteries) Grease the battery terminals (not necessary with gel batteries). Call the authorised Gansow technical assistance service for a full control ENGLISH 33...
Seite 34 34 ENGLISH...
Seite 35 DATUM/DATE: 01/2011...
Seite 36 85614 41 BF 57 Verkleidung-Cover Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05328 VTVT00173 Schraube, Senkkopf-, M 6 x 25 countersunk head screw, M 6 x 25 0002 05096 VTDD00482 Mutter, Sechskant, M 6 hexagonal screw, M 6 0003 01728...
Seite 37 85614 41 BF 57 0028 05557 VTRS00067 Rosette, M 5, schwarz collar, M 5, black 0029 31214 Aufkleber, Keil, grün, links, 41/61/91 B/BF sticker, wedge form,gr.,left, 41/61/91 B/BF 0030 05157 VTVR00073 Niete, Blind-, 4 x 12 rivet, 4 x 12 mm 0031 31241 Aufkleber, grün, 41 BF 57...
Seite 38 DATUM/DATE: 01/2011...
Seite 39 85614 41 BF 57 Verkleidung-Cover 0038 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0039 05114 VTRS00040 Scheibe, Unterleg-, 12 x 18 x 1 mm washer, 12 x 18 x 1 mm 0040 24003 LAFN01392 Verbindungslasche Bürstenk., 41/61 B/BF connection link, 41/61 B/BF 0041 05116...
Seite 40 85614 41 BF 57 BLATT/PAGE 2...
Seite 41 DATUM/DATE: 01/2011 85614/85617/85618 MODELL/MODEL: 41/61 BF 57/68 GESTELL/FRAME BLATT/PAGE: 02...
Seite 42 DATUM/DATE: 01/2011...
Seite 43 85614 41 BF 57 Gestell-Frame Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 24002 Gestell, 41/61 B/BF frame, 41/61 B/BF 0002 14330 RTRT00063 Lenkrolle, 125 mm caster wheel, 125 mm 0003 75258 VTVT00326 Schraube, Schloss-, M 8 x 30 carriage bolt, M 8 x 30 0004 75057...
Seite 44 DATUM/DATE: 01/2011...
Seite 45 85614 41 BF 57 Wassertank-Tank Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05359 MPVR60346 Abdeckkappe, Kunststoff-, M 6 cap for hexagonal nut, M 6 0002 05241 VTVT06238 Schraube, Sechskant, M 6 x 35 hexagonal screw, M 6 x 35 0003 05123 VTRS00043 Scheibe, Unterleg-, M 6...
Seite 46 85614 41 BF 57 0028 13458 RCVR00120 Kappe, Abdeck-, 51 mm, schwarz cover, 51 mm, black 0029 04374 MPVR01049 Sieb, komplett, 130 mm filter, complete, 130 mm 0030 HT1020 MPVR04735 Klappe im SW-Tank plate inside the dirt water tank 0031 01620 RCVR00088 Rohrbogen, 90 Grad, 40 mm, PVC elbow, 90 degree, 40 mm, PVC...
Seite 47 DATUM/DATE: 01/2011...
Seite 48 85614 41 BF 57 Wassertank-Tank 0038 05136 VTRS01080 Federring, M 8 spring washer, M 8 0039 05250 VTVT00449 Schraube, Sechskant, M 8 x 35 hexagonal screw, M 8 x 35 0040 31236 Buchse, 12-Polig socket, 12-poles 0041 31237 Stecker, 12-Polig plug, 12-poles 0042 05117...
Seite 49 85614 41 BF 57 0065 05242 VTRS00504 Scheibe, Unterleg-, M 8, VA washer, M 8, stainless steel 0066 05221 VTDD36474 Mutter, Hut-, M 8 cap nut, M 8 0067 MECI00516 Schalter, Schwimmer-, SW-Tank, float switch inside the clean water tank BLATT/PAGE 5...
Seite 50 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 51 85614 41 BF 57 Schlaeuche-Hoses Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 13933 MEVR00370 Schlauchklemme, 44 - 47,5 mm hose clip, 44 - 47,5 mm 0002 14716 TBFX00011 Schlauch, Saug-, 720 mm suction hose, 720 mm 0003 14672 MPVR01097 Clips, Schlauchhalterung-,...
Seite 52 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 53 85614 41 BF 57 Schaltkasten-Switch box Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31238 Schaltkasten, komplett, 61 BF 57/68 switch box, complete, 61 BF 57/68 0002 31232 Aufkleber, Schaltpult, 61B/41-131BF sticker, switch board, 61B/41-131BF 0003 KTRI15040 Schalter, Turbinen-, komplett switch, turbine, complete...
Seite 54 85614 41 BF 57 0027 05098 VTDD01678 Mutter, Sechskant-, M 5 hexagonal nut, M 5 0028 31237 Stecker, 12-Polig plug, 12-poles BLATT/PAGE 7...
Seite 55 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 56 85614 41 BF 57 Fahrsteuerung-Drive control Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41168 DBDB00950 Lenkgriff, komplett, 41/61 BF steering handle, complete, 41/61 BF 0002 16395 Kabel, Buchsen-, 1550 mm socket cable, 1550 mm 0003 06785 CMCV00063 Kabel, Stecker für Lenkgriff...
Seite 57 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 58 85614 41 BF 57 Verdrahtung-Wiring Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 31240 Verdrahtungsplatte, komplett,41/61BF57/68 wiring plate, complete, 41/61 BF 57/68 0002 06328 MECI00053 Schütz, 124 A contactor, 124 A 0003 14693 Sicherungsautomat, 15 A automatic fuse, 15 A 0004 14643...
Seite 59 85614 41 BF 57 0028 11333 MEVR00341 Stecker, Lade-, 50 A, rot charging plug, 50 A, red 0029 13287 BAAC00024 Batterie, 12V/105Ah battery, 12V/105 Ah 0030 14844 MEVR00385 Kabel, Verbindungs-, für 2 x 12 V Batterien cable conection for 2 x 12 V batteries 0031 70164 MEVR00564 Sicherung, 2 A...
Seite 60 85614/85617/85618 DATUM/DATE: 01/2011...
Seite 61 85614 41 BF 57 Verdrahtung-Wiring 0038 06264 Kabel, rot, 10 mm² cable, red, 10 mm² 0039 31226 Batteriekabel, komplett, 41/61 B/BF 57/68 battery cable, complete, 41/61 BF 57/68 BLATT/PAGE 10...
Seite 62 DATUM/DATE: 01/2011 85614/85617 MODELL/MODEL: 41/61 BF 57 Magnetventil/Solenoide valve BLATT/PAGE: 08...
Seite 63 DATUM/DATE: 01/2011...
Seite 64 85614 41 BF 57 Magnetventil-Solenoide valve Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 01399 FTAC00001 Stand-Sieb, 1/2" strainer, 1/2", for clean water tank 0002 01756 RCVR00091 Reduzierstück, 3/4" x 1/2" reducer, 3/4 " x 1/2 '' 0003 12476 RCVR00109 Winkel-Einschraubstutzen, 12 mm...
Seite 65 DATUM/DATE: 01/2011 85614/85617 MODELL/MODEL: 41/61 BF 57 BUERSTENKOPF/BRUSHHEAD BLATT/PAGE: 09...
Seite 66 DATUM/DATE: 01/2011...
Seite 67 85614 41 BF 57 Buerstenkopf-Brush head Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 05138 VTVT01124 Schraube, Zylinderkopf-, M 10 x 35 slotted head screw, M 10 x 35 0002 12370 RTRT00049 Ablenkrolle guide roller 0003 12469 LAFN01316 Buchse, 15/2 x 5 x 17,2mm, M 10...
Seite 68 85614 0027 75135 MPVR01575 Abdeckkappe, M 8 cover for srew, M 8 0028 05220 VTDD86484 Mutter, Sechskant-, selbstsichernd, M 8 hexagonal nut, self sealing, M 8 0029 05118 VTRS00503 Scheibe, Unterleg-, M 8 washer, M 8 0030 05250 VTVT00449 Schraube, Sechskant-, M 8 x 35 hexagonal screw, M 8 x 35 BLATT/PAGE 12...
Seite 69 DATUM/DATE: 01/2011...
Seite 70 85614 41 BF 57 Saugfuss-Squeegee PMVR02023VA Position Menge Artikel-Nr. Bezeichnung Description bis / up to ab / from 0001 41159 PMVR00464 Saugfussheber, komplett squeegee lift, complete 0002 12226 VTVR00082 Schäkel, 5 mm eye ring, open, 5 mm 0003 13787 CMCV00076 Drahtseil, 350 mm wire rope, 350 mm 0004 75154...
Seite 71 85614 0027 05116 VTRS00505 Scheibe, Unterleg-, M 10 washer, M 10 0028 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0029 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0030 LAFN40138 Abstandshülse, für Stützrolle sleeve for squeegee wheel 0031 RTRT00379 Stützrolle am Saugfuss...
Seite 72 DATUM/DATE: 01/2011...
Seite 73 85614 41 BF 57 Saugfuss-Squeegee PMVR02023VA 0038 MLML49422 Feder an Stützrolle spring for squeegee wheel 0039 05260 VTVT17344 Schraube, Sechskant, M 6 x 50 hexagonal screw, M 6 x 50 0040 05119 VTRS00041 Scheibe, Unterleg-, M 6 washer, M 6 0041 05119 VTRS00041 Scheibe, Unterleg-, M 6...