Operating instructions Powerman Vario
3.1 Intended Use
The Hand pump Powerman Vario has been developed for the rapid punching of round and shaped holes in steel, stainless steel, and aluminum sheets.
Under certain conditions, also some plastics can be cut (soft plastics with sharp cutting heads). In such a case, prior trials are required.
Requirement: Based on the design using a bolt, it is required to pre-drill a hole in the work piece.
The use of the hand pump compact must follow along with the guidelines of this manual.
Each and every inappropriate usage are considered unauthorized handling and therefore outside of the manufacturer's limit of liability.
Application ranges
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Mounting plates
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Junction boxes
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Enclosures
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Cable ducts ec.
3.2 Predictable misuse / improper handling
Predictable misuse / improper handling:
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Outdoor use
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Use with blunt tooling
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Incorrectly executed repairs
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Non-intended use
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Punch, die and bolt must fit (ø of die and punch have to fit)
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The max. punching sheet thickness is the lower value listed in the technical data sheet of the punching pump and punching tool.
3.3 Residual risks
Not all risks could be avoided structurally without confinement of its intended use. The residual risks of the Hand pump Compact have been analyzed
with a risk assessment.
Possible residual risks that cannot be avoided structurally could be:
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Bruises or cutting of limbs through disregard of this instruction manual
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Slipping on oil through hydraulic leak
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Cutting injuries through tools or sharp sheet metal
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Pinching of fingers during the pumping
Residual risks can be avoided by doing the following:
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Vigilant working
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Paying attention to all notes in this manual
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Following the general safety stipulations / regulations
4. Technical data
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Bolt size: 19 mm/ 0.75 inch
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Cutting pressure: 50 kN
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Oil filling: 0.19 l
Usable for:
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Round punches up to 80 mm
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Square punches up to 60 mm
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Rectangular punches up to 85 mm diagonale
For punching sheets of:
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Steel up to 3 mm
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Stainless steel up to 2 mm
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Aluminium up to 4 mm
5. Scope of delivery
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Hydraulic pump
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2 bolts ø 3,8" and 3/4"
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1 Reduction piece
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1 Case
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according to hand pump without punch tools
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or with punch kit PG1 : with punch kit PG 9, 11, 13, 16, 21, and Ø 30,5 mm
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or with punch kit PG2 with punch kit PG9, 11, 13, 16, 21 and 29
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or with punch kit M1 with punch kit M12, M16, M20, M25, M32, M40 and M50
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