Inspection And Repair - Yamaha TTR125 Fahrer- Und Wartungshandbuch

ELECTRIC STARTING SYSTEM (TT-R125E/TT-R125LWE)

INSPECTION AND REPAIR

1. Inspect:
Commutator
G
Dirt → Clean it with #600 grit sandpaper.
2. Measure:
Commutator diameter a
G
Commutator wear limit:
21.0 mm (0.83 in)
Out of specification → Replace the
starter motor.
3. Measure:
Mica undercut a
G
Mica undercut:
1.5 mm (0.06 in)
Out of specification → Scrape the mica
to the proper value (a hacksaw blade
can be ground to fit).
NOTE:
The mica insulation of the commutator must be
undercut to ensure proper operation of com-
mutator.
4. Measure:
Armature assembly resistance (com-
G
mutator and insulation)
Out of specification → Replace the
starter motor.
Measurement steps:
Measure the armature assembly resis-
G
tances with the pocket tester.
Pocket tester:
YU-3112-C/90890-03112
Armature coil:
Commutator resistance 1
0.017 ~ 0.021 Ω at 20 ˚C (68 ˚F)
Insulation resistance 2
Above 1 MΩ at 20 ˚C (68 ˚F)
If any resistance is out of specification,
G
replace the starter motor.
6 - 15
– +
ELEC